Web feed printer drive system

• US 5,701,565 A
• Filed: 03/29/1996
• Issued: 12/23/1997
• Est. Priority Date: 03/29/1996
• Status: Expired due to Term

• Current Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Original Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Inventors: Morgan, Paul F.
• Primary Examiner(s): Smith, Matthew S.
• Application Number:
  US08/624,280
• Time in Patent Office: 634 Days
• Field of Search: 355/326 R, 355/327, 399/384, 399/40, 399/167, 399/299, 399/300, 399/306
• US Class Current: 399/299
• CPC Class Codes: G03G 15/0194 primary transfer to the final recording medium G03G15/0184 takes precedence
• CPC Class Codes: G03G 15/757 Drive mechanisms for photosensitive medium, e.g. gears
• CPC Class Codes: G03G 2215/00455 Continuous web, i.e. roll
• CPC Class Codes: G03G 2215/00586 duplex mode
• CPC Class Codes: G03G 2215/0119 Linear arrangement adjacent plural transfer points

Abstract

Each photoreceptor unit in a multi station printing system has a torque limited drive unit which provides rotational torque to overcome most of, but not all, of the rotational drag forces on the photoreceptors. In this manner, the web contact with the photoreceptor can control the speed of the photoreceptor by overrunning the torque provided by the motor but minimizing the possibly of slip or tearing of the web due to high torque loads imparted to the web by the multiple photoreceptor units of the printer.

Claims

1. An electrographic multiple station printer for printing an image on a print web, which comprises:

a plurality of toner image-producing electrostatographic stations each having rotatable endless surface means onto which a toner image can be formed;

means for conveying the web in succession past said stations;

means for controlling the speed and tension of the web while it is running past said stations;

a drive unit for each of said plurality of toner image-producing electrographic stations, wherein each of said drive units for each of said plurality of toner image-producing electrostatographic stations are torque limited so as to provide substantially only enough rotational torque to overcome drag forces on the rotatable endless surface means; and

transfer means for transferring the toner image on each rotatable surface means onto the web, wherein in said printer adherent contact of said web with said rotatable endless surface means is such that the movement of said web controls the peripheral speed of said rotatable endless surface means in synchronism with the movement of said web.

2. A printer according to claim 1, wherein said transfer means is a corona discharge device providing electrostatic adhesion between the web and the endless surface means.

3. A printer according to claim 1, wherein the web is a final support for the toner images and is unwound from a roll, image-fixing means being provided for fixing the transferred toner images on the web.

4. A printer according to claim 3, which further comprises a supply station comprising a roll stand for unwinding a roll of web to be printed in the printer, and a web cutter for cutting the printed web into sheets.

5. In a reproduction system in which flimsy paper or other such print substrate is fed as a continuous and moving web past a rotating imaging system having a photoconductive imaging surface, from which surface print images are transferred to said web print substrate while a minor portion of said web print substrate is in contact with a portion of said photoconductive imaging surface of said rotating imaging system, and wherein said rotating imaging system is designed to be rotated by said engagement and movement of said web print substrate by said web print substrate being pulled by a web pulling force at a substantially constant velocity from downstream of said rotating imaging system surface, so as to attempt to provide continuous non-slip synchronous movement of said web print substrate and said imaging system photoconductive imaging surface while they are in said contact, and wherein said rotating imaging system has a resistance to said rotation by said web print substrate, the improvement comprising:

applying an independent rotational force to said rotating imaging system which is not substantially more than said resistance to rotation of said rotating imaging system, so as not be able to rotate said rotating imaging system faster than said web print substrate velocity, yet which independent rotational force is sufficient to substantially reduce said downstream web pulling force on said web print substrate needed to rotate said rotating imaging system limited torque electric motor.

6. The reproduction system of claim 5, wherein there are a plurality of said rotating imaging systems sequentially rotated by the same said moving web print substrate, and said independent rotational force is independently applied to each said rotating imaging system.

7. The reproduction system of claim 6, wherein said independent rotational force is applied to said rotating imaging system by a connecting limited torque electric motor.

8. The reproduction system of claim 5, wherein said independent rotational force is applied to said rotating imaging system by a connecting limited torque electric motor.

9. In a reproduction system in which flimsy paper or other such print substrate is fed as a continuous and moving web past a rotating imaging system surface, from which surface print images are transferred to said web print substrate while a minor portion of said web is in contact with a portion of said surface of said rotating imaging system, and wherein said rotating imaging system is designed to be rotated by said engagement and movement of said moving image substrate web by said web, by said web being pulled by a web pulling force at a substantially constant velocity from downstream of said rotating imaging system, so as to attempt to provide continuous non-slip synchronous movement of said print substrate web and said imaging system surface while they are in said contact, and wherein said rotating imaging system has a resistance to said rotation by said web, the improvement comprising:

applying an independent rotational force to said rotating imaging system which is not substantially more than said resistance to rotation of said rotating imaging system, so as not be able to rotate said rotating imaging system faster than said web velocity, yet which independent rotational force is sufficient to substantially reduce said downstream web pulling force on said web needed to rotate said rotating imaging system

wherein said independent rotational force is briefly substantially increased during the startup of said rotating imaging system.