Modular trial tibial insert

• US 5,702,464 A
• Filed: 02/20/1996
• Issued: 12/30/1997
• Est. Priority Date: 02/20/1996
• Status: Expired due to Term

• Current Assignee: Smith & Nephew Richards Incorporated (Smith & Nephew PLC)
• Original Assignee: Smith & Nephew Incorporated (Smith & Nephew PLC)
• Inventors: Elliott, Scott, Carls, Thomas A., Johnson, Chris E., Pothier, Albert J., Lackey, Jennifer J.
• Primary Examiner(s): Milano, Michael J.
• Assistant Examiner(s): NGUYEN, TRAM A
• Application Number:
  US08/603,581
• Time in Patent Office: 679 Days
• Field of Search: 623/20, 623/18
• US Class Current: 623/20.32
• CPC Class Codes: A61F 2/389 Tibial components A61F2/3868 takes precedence
• CPC Class Codes: A61F 2/4684 Trial or dummy prostheses
• CPC Class Codes: A61F 2002/30331 made by longitudinally pushing a protrusion into a complementarily-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2002/30616 Sets comprising a plurality of prosthetic parts of different sizes or orientations
• CPC Class Codes: A61F 2220/0033 made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit

Abstract

A modular tibial trial prosthesis for attachment to a patient'"'"'s surgically cut proximal tibia includes a tibial tray having proximal and distal surfaces, the distal surface to be fitted against the patient'"'"'s surgically prepared proximal tibia during knee joint replacement surgery. The proximal surface of the tray accepts any one of a plurality of plastic liner inserts that fits the tray at the proximal tray surface with an interlocking connection. The liner inserts each have a distal surface for attachment to the tray and a proximal articulating surface that is receptive of a distal femoral articulating surface. The proximal articulating surface has concavely-shaped portions. The concavely-shaped portions of the liner inserts provide different articular geometries for selection by the user. A plurality of spacers of different thicknesses can be positioned in between a selected one of the plastic liner inserts and the tibial tray. Each spacer has proximal and distal surfaces. The spacers have connecting portions on each of said proximal and distal surfaces for forming respective connections with a tibial tray and a selected plastic liner insert. The liner inserts each have connecting portion on the distal surface thereof for connecting to the proximal surface of the spacer and to the proximal surface of the tray. The liner inserts and spacers each have a periphery in the form of a sidewall that extends generally perpendicular to the proximal surface of the patient'"'"'s transversely cut proximal tibia. The periphery of the insert and spacers are of corresponding shape.

Claims

1. A tibial trial prosthesis for attachment to a patient'"'"'s transversely cut proximal tibia, comprising:

a) a tibial tray having a proximal and a distal surface, the distal surface fitting against a patient'"'"'s surgically prepared proximal tibia during knee joint replacement surgery;

b) a plastic liner insert that fits the tray with an interlocking connection, the liner having a distal surface and a proximal articulating surface that is receptive of a distal femoral articulating surface, the proximal articulating surface having concavely-shaped portions;

c) a plurality of spacers that can be positioned in between the plastic liner insert and the tibial tray, each having proximal and distal surfaces, at least one of said spacers having connecting portions on each of said proximal and distal surfaces for forming respective connections with the tibial tray and plastic liner;

d) the liner insert having a connecting portion on its distal surface for selectively connecting to the proximal surface of the spacer and alternatively to the proximal surface of the tray; and

e) the liner insert and spacers each having a periphery in the form of a sidewall that is an extension generally of the patient'"'"'s proximal tibia.

2. The tibial trial prosthesis of claim 1 wherein the proximal articulating surface of the liner is a deep dished articular geometry.

3. The tibial trial prosthesis of claim 1 wherein the proximal articulating surface of the liner is a posterior stabilized articular geometry.

4. The tibial trial prosthesis of claim 1 wherein the proximal articulating surface of the liner is a constraining articular geometry.

5. The tibial trial prosthesis of claim 2 wherein there are a plurality of spacers that when attached to the liner insert have a thickness of between 9 mm and 21 mm.

6. The tibial trial prosthesis of claim 3 wherein there are a plurality of spacers that when attached to the liner insert have a thickness of between 9 mm and 25 mm.

7. The tibial trial prosthesis of claim 4 wherein there are a plurality of spacers that when attached to the liner insert have a thickness of between 9 mm and 30 mm.

8. The tibial trial prosthesis of claim 5 wherein spacers between 11 and 18 mm in thickness have no projecting portion on the proximal surface thereof that fits any liner insert.

9. The tibial trial prosthesis of claim 6 wherein spacers between 18 and 21 mm in thickness have a projecting portion on the proximal surface thereof that fits a correspondingly shaped socket on the distal surface of the liner insert.

10. The tibial trial prosthesis of claim 9 wherein spacers between 21 and 25 mm in thickness have a pair of projections on the proximal surface thereof that fit correspondingly placed and shaped sockets on the distal surface of the liner insert.

11. The tibial trial prosthesis of claim 7 wherein spacers between 25 and 30 mm have three projections on the proximal surface thereof that fit correspondingly placed and shaped sockets on the distal surface of the liner insert.

12. The tibial trial insert of claim 2 further comprising a second plastic liner insert that fits the tray, the second plastic liner having a different articular geometry from the first liner insert and wherein some of the spacers and some of the trial inserts have corresponding interlocking portions the trial inserts have corresponding interlocking portions that allow them to be fitted together but disallow attachment to other of the spacers or liners.

13. The tibial trial prosthesis of claim 6 wherein some of the spacers fit some of the liner inserts of one articular geometry but not inserts of other articular geometry.

14. The tibial trial prosthesis of claim 6 wherein some of the spacers have connecting portions that allow attachment to liner inserts of one articular geometry but do not allow attachment to liner inserts of other articular geometry.

15. The tibial trial prosthesis of claim 6 wherein some of the spacers have projecting portions and some of the liner inserts have corresponding socket portions that allow attachment of a selected spacer to certain liner inserts of one articular geometry but do not allow attachment to liner inserts of other articular geometry.

16. The tibial trial prosthesis of claim 15 wherein some of the spacers have projecting portions and some of the liner inserts have corresponding socket portions that allow attachment of a selected spacer to a certain liner insert of a particular selected articular geometry, wherein the projecting portion and socket engage upon assembly, and wherein liner inserts without a corresponding socket do not allow attachment to the liner inserts having said projecting portions.

17. A tibial trial prosthesis for attachment to a patient'"'"'s transversely cut proximal tibia, comprising:

a) a tibial tray having a proximal and a distal surface, the distal surface fitting against a patient'"'"'s surgically prepared proximal tibia during knee joint replacement surgery;

b) a plastic liner insert that fits the tray with an interlocking connection, the liner having a distal surface and a proximal articulating surface that is receptive of a distal femoral articulating surface, the proximal articulating surface having concavely-shaped portions;

c) a plurality of spacers that can be positioned in between the plastic liner insert and the tibial tray, each having proximal and distal surfaces, at least one of said spacers having connecting portions on each of said proximal and distal surfaces for forming respective connections with the tibial tray and plastic liner;

d) the liner insert having a connecting portion on its distal surface for selectively connecting to the proximal surface of the spacer and alternatively to the proximal surface of the tray;

e) the liner insert and spacers each having a periphery in the form of a sidewall that is an extension generally of the patient'"'"'s proximal tibia; and

f) wherein the proximal articulating surface of the liner is a cruciate retaining articular geometry.

18. A tibial trial prosthesis for attachment to a patient'"'"'s transversely cut proximal tibia, comprising:

a) a tibial tray having a proximal and a distal surface, the distal surface fitting against a patient'"'"'s surgically prepared proximal tibia during knee joint replacement surgery;

b) a plastic liner insert that fits the tray with an interlocking connection, the liner having a distal surface and a proximal articulating surface that is receptive of a distal femoral articulating surface, the proximal articulating surface having concavely-shaped portions;

c) a plurality of spacers that can be positioned in between the plastic liner insert and the tibial tray, each having proximal and distal surfaces, at least one of said spacers having connecting portions on each of said proximal and distal surfaces for forming respective connections with the tibial tray and plastic liner;

d) the liner insert having a connecting portion on its distal surface for selectively connecting to the proximal surface of the spacer and alternatively to the proximal surface of the tray;

e) the liner insert and spacers each having a periphery in the form of a sidewall that is an extension generally of the patient'"'"'s proximal tibia; and

f) wherein there are a plurality of spacers of differing thickness as measured between the proximal and distal surfaces of each spacer, and wherein each trial prosthesis is comprised of an assembly of a tray, a spacer, and a liner.

19. The tibial trial prosthesis of claim 18 wherein at least some of the spacers are thicker than the liner when measured along a line that extends between the proximal and distal surfaces of the liner.

20. A tibial trial prosthesis for attachment to a patient'"'"'s transversely cut proximal tibia, comprising:

a) a tibial tray having a proximal and a distal surface, the distal surface fitting against a patient'"'"'s surgically prepared proximal tibia during knee joint replacement surgery;

b) a plastic liner insert that fits the tray with an interlocking connection, the liner having a distal surface and a proximal articulating surface that is receptive of a distal femoral articulating surface, the proximal articulating surface having concavely-shaped portions;

c) a plurality of spacers that can be positioned in between the plastic liner insert and the tibial tray, each having proximal and distal surfaces, at least one of said spacers having connecting portions on each of said proximal and distal surfaces for forming respective connections with the tibial tray and plastic liner;

d) the liner insert having a connecting portion on its distal surface for selectively connecting to the proximal surface of the spacer and alternatively to the proximal surface of the tray;

e) the liner insert and spacers each having a periphery in the form of a sidewall that is an extension generally of the patient'"'"'s proximal tibia; and

f) wherein there are a plurality of trays and a plurality of spacers of differing thickness that attach to each tray, each spacer thickness being measured between the proximal and distal surfaces of a selected spacer, and wherein at least one of said trial prosthesis is comprised of an assembly of a selected tray and a liner, and at least some of said trial prosthesis for a given tray size are comprised of an assembly of a selected tray, a selected liner and a selected spacer.

21. The tibial trial prosthesis of claim 20 wherein at least some of the spacers are thicker than the liner when measured between the proximal and distal surfaces of the liner.

22. A tibial trial prosthesis for attachment to a patient'"'"'s transversely cut proximal tibia, comprising:

a) a tibial tray having a proximal and a distal surface, the distal surface fitting against a patient'"'"'s surgically prepared proximal tibia during knee joint replacement surgery;

b) a plastic liner insert that fits the tray with an interlocking connection, the liner having a distal surface and a proximal articulating surface that is receptive of a distal femoral articulating surface, the proximal articulating surface having concavely-shaped portions;

c) a plurality of spacers that can be positioned in between the plastic liner insert and the tibial tray, each having proximal and distal surfaces, at least one of said spacers having connecting portions on each of said proximal and distal surfaces for forming respective connections with the tibial tray and plastic liner;

d) the liner insert having a connecting portion on its distal surface for selectively connecting to the proximal surface of the spacer and alternatively to the proximal surface of the tray;

e) the liner insert and spacers each having a periphery in the form of a sidewall that is an extension generally of the patient'"'"'s proximal tibia; and

f) wherein there are a plurality of spacers when attached to the liner insert that have a thickness of between 9 mm and 18 mm.

23. A tibial trial prosthesis for attachment to a patient'"'"'s transversely cut proximal tibia, comprising:

a) a tibial tray having a proximal and a distal surface, the distal surface fitting against a patient'"'"'s surgically prepared proximal tibia during knee joint replacement surgery;

b) a plastic liner insert that fits the tray with an interlocking connection, the liner having a distal surface and a proximal articulating surface that is receptive of a distal femoral articulating surface, the proximal articulating surface having concavely-shaped portions;

c) a plurality of spacers that can be positioned in between the plastic liner insert and the tibial tray, each having proximal and distal surfaces, at least one of said spacers having connecting portions on each of said proximal and distal surfaces for forming respective connections with the tibial tray and plastic liner;

d) the liner insert having a connecting portion on its distal surface for selectively connecting to the proximal surface of the spacer and alternatively to the proximal surface of the tray;

e) the liner insert and spacers each having a periphery in the form of a sidewall that is an extension generally of the patient'"'"'s proximal tibia; and

f) wherein there are a plurality of liner inserts of differing articular geometry.

24. A tibial trial prosthesis for attachment to a patient'"'"'s transversely cut proximal tibia, comprising:

a) a tibial tray having a proximal and a distal surface, the distal surface fitting against a patient'"'"'s surgically prepared proximal tibia during knee joint replacement surgery;

b) a plastic liner insert that fits the tray with an interlocking connection, the liner having a distal surface and a proximal articulating surface that is receptive of a distal femoral articulating surface, the proximal articulating surface having concavely-shaped portions;

c) a plurality of spacers that can be positioned in between the plastic liner insert and the tibial tray, each having proximal and distal surfaces, at least one of said spacers having connecting portions on each of said proximal and distal surfaces for forming respective connections with the tibial tray and plastic liner;

d) the liner insert having a connecting portion on its distal surface for selectively connecting to the proximal surface of the spacer and alternatively to the proximal surface of the tray;

e) the liner insert and spacers each having a periphery in the form of a sidewall that is an extension generally of the patient'"'"'s proximal tibia; and

f) wherein there are multiple liner inserts of differing articular geometries, and there are more spacers than liners in order to reduce space that is necessary to contain the different insert liners and spacers during sterilization.

25. A modular tibial trial prosthesis for attachment to a patient'"'"'s transversely cut proximal tibia, comprising:

a) a tibial tray having a proximal and a distal surface, the distal surface fitting against a patient'"'"'s surgically prepared proximal tibia during knee joint replacement surgery;

b) a plurality of plastic liner inserts that fits the tray with an interlocking connection, the liner inserts each having a distal surface and a proximal articulating surface that is receptive of a distal femoral articulating surface, the proximal articulating surface having concavely-shaped portions;

c) the concavely-shaped portions of the liner inserts providing different articular geometries for selection by the user;

d) a plurality of spacers of different thicknesses that can be positioned in between a selected one of the plastic liner inserts and the tibial tray, each spacer having proximal and distal surfaces, said spacers having connecting portions on each of said proximal and distal surfaces for forming respective connections with the tibial tray and a selected plastic liner insert;

e) the liner inserts each having a connecting portion on the distal surface thereof for selectively connecting to the proximal surface of the spacer and alternatively to the proximal surface of the tray; and

f) the liner inserts and spacers each having a periphery in the form of a sidewall that extends generally perpendicular to the proximal surface of the patient'"'"'s transversely cut proximal tibia, the periphery of the insert and spacers forming an extension generally to the periphery of the patient'"'"'s proximal tibia.

26. The tibial trial prosthesis of claim 25 wherein spacers between 18 and 21 mm in thickness have a projecting portion on the proximal surface thereof that fits a correspondingly shaped socket on the distal surface of the liner insert.

27. The tibial trial prosthesis of claim 26 wherein spacers between 21 and 25 mm in thickness have a pair of projections on the proximal surface thereof that fit correspondingly placed and shaped sockets on the distal surface of the liner insert.

28. The tibial trial prosthesis of claim 25 wherein spacers between 25 and 30 mm have three projections on the proximal surface thereof that fit correspondingly placed and shaped sockets on the distal surface of the liner insert.

29. The tibial trial insert of claim 25 further comprising a second plastic liner insert that fits the tray, the second plastic liner having a different articular geometry from the first liner insert and wherein some of the spacers and some of the trial inserts have corresponding interlocking portions that allow them to be fitted together but disallow attachment to other of the spacers or liners.

30. The tibial trial insert of claim 25 wherein there are multiple liner inserts of differing articular geometries, and there are more spacers than liners in order to reduce space that is necessary to contain the different insert liners and spacers during sterilization.

31. The modular tibial trial prosthesis of claim 25 wherein corresponding inserts of the same articular geometry match in color those spacers that fit within the maximum overall designed thickness for said inserts upon assembly with said color match spacer.