Power tool and mechanism

• US 5,704,433 A
• Filed: 03/21/1997
• Issued: 01/06/1998
• Est. Priority Date: 03/05/1993
• Status: Expired

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Jones, Richard Llewelyn, Bourner, Michael David
• Primary Examiner(s): Smith, Scott A.
• Application Number:
  US08/822,425
• Time in Patent Office: 291 Days
• Field of Search: 173/48, 173/104, 173/109, 173/176, 173/178
• US Class Current: 173/48
• CPC Class Codes: B25B 23/14 Arrangement of torque limiters or torque indicators in wrenches or screwdrivers couplings for transmitting rotation or clutches F16D; devices for measuring torque per se G01L
• CPC Class Codes: B25B 23/1405 for impact wrenches or screwdrivers
• CPC Class Codes: B25B 23/141 Mechanical overload release couplings
• CPC Class Codes: B25D 11/106 cam member and cam follower having the same shape B25D11/104 takes precedence
• CPC Class Codes: B25D 16/003 Clutches specially adapted therefor
• CPC Class Codes: B25D 16/006 Mode changers; Mechanisms connected thereto
• CPC Class Codes: B25F 5/001 Gearings, speed selectors, clutches or the like specially adapted for rotary tools
• CPC Class Codes: F16H 35/10 Arrangements or devices for absorbing overload or preventing damage by overload for screw mechanisms F16H25/2021

Abstract

A power tool has an application mechanism (300) for connection to the output of an epicyclic gearbox provided with a torque control ring. The mechanism has a body (310) journalling a chuck spindle (302). Outside the body is a clutch control arrangement comprising balls (334,336) pressed against the torque control ring by individual springs (330) controlled by a control ring (322) threaded on the body. The mechanism includes a hammer arrangement having rotary and fixed ratchet plates (378,376) and cam ring (308) operable to engage and separate the plates by a lever (360) which projects between the springs (330).

Claims

1. A power tool comprising:

a housing;

a motor mounted in the housing and having an output shaft;

an epicyclic gearbox mounted in the housing and having an input end mounted on the motor and an output end;

an aperture in the housing, said output end of the gearbox being adjacent said aperture;

a drive spindle and a torque control ring of the gearbox, which control ring, when held stationary relative to the gearbox, permits the gearbox to transmit torque to said drive spindle and which, when permitted to rotate in said gearbox, disables said torque transmission;

an application mechanism including an actuator engaged with, and resiliently biassed towards, said torque control ring, and an adjustment element displaceable on said application mechanism to adjust the engagement of said actuator with said torque control ring;

a chuck shaft driven by said drive spindle;

a hammer mechanism engaged with said drive spindle and adapted to impart a superimposed oscillatory motion on the drive spindle and to said chuck shaft, said hammer mechanism including an engagement element, which engagement element in a first one position thereof enables said hammer mechanism and in a second position thereof disables said hammer mechanism; and

a nose ring rotatable on said housing about said aperture thereof which actuates both said adjustment element of the application mechanism and said engagement element of said hammer mechanism.

2. A power tool according to claim 1, wherein said application mechanism has a body, and said adjustment element is screw threaded on said body, and wherein said nose ring serves to rotate said adjustment element so that it advances towards and retreats from said torque control ring to adjust said resilient bias.

3. A power tool according to claim 2, wherein a spring is disposed between said actuator and adjustment element to provide said resilient bias.

4. A power tool according to claim 3, wherein a plurality of springs is disposed around said body.

5. A power tool according to claim 1, wherein said actuator is a ball.

6. A power tool according to claim 4, wherein said actuator is a plurality of balls, at least one between each spring and said torque control ring.

7. A power tool according to claim 1, wherein said hammer mechanism has a body and comprises a rotary ratchet plate fixed on said chuck shaft, and an axially adjustable facing ratchet plate rotationally fixed in the body.

8. A power tool according to claim 7, wherein said engagement element comprises a cam ring angularly adjustable in said body to move said ratchet plates together or apart to engage or disengage respectively the hammer mechanism.

9. A power tool according to claim 8, wherein said cam ring includes a lever actuated by said nose ring on rotation thereof relative to the housing.

10. A power tool according to claim 7, wherein a return spring is disposed between said engagement element and body and biases said engagement element towards its second position in which it disables said hammer mechanism.

11. A power tool according to claim 10, wherein said cam ring includes a lever, which lever is actuated by said nose ring upon rotation thereof relative to the housing only when there is a maximum pressure engagement of said actuator with said torque control ring, actuation of the lever by the nose ring serving to move said lever against the pressure of said return spring to the first position of the engagement element in which said hammer mechanism is disabled.

12. A power tool comprising:

a housing;

a motor in the housing;

a gearbox in the housing connected to the motor;

a rotary output spindle, driven by the gearbox;

a torque control mechanism, to control adjustably the torque output of the gearbox and thereby the torque applied to said output spindle; and

a hammer mechanism, selectively enabled to impart axial oscillations on said output spindle;

a nose ring rotatably mounted on said housing about said mechanisms and for adjusting the torque control mechanism and enable the hammer mechanism.