Hand held power tool including inertia switch

• US 5,704,435 A
• Filed: 08/17/1995
• Issued: 01/06/1998
• Est. Priority Date: 08/17/1995
• Status: Expired due to Term

• Current Assignee: Milwaukee Electric Tool Corporation (Techtronic Industries Company Limited)
• Original Assignee: Milwaukee Electric Tool Corporation (Techtronic Industries Company Limited)
• Inventors: Meyer, Gary D., Jungmann, Richard H.
• Primary Examiner(s): Hail, III, Joseph J.
• Assistant Examiner(s): STELACONE, JAY
• Application Number:
  US08/516,092
• Time in Patent Office: 873 Days
• Field of Search: 30/381, 30/382, 173/2, 173/176
• US Class Current: 173/176
• CPC Class Codes: B23D 45/16 Hand-held sawing devices with circular saw blades
• CPC Class Codes: B23D 47/12 of drives for circular saw blades
• CPC Class Codes: B25F 5/00 Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
• CPC Class Codes: B25H 1/0071 by magnetic means
• CPC Class Codes: F16P 3/00 Safety devices acting in conjunction with the control or operation of a machine; Control arrangements requiring the simultaneous use of two or more parts of the body F16P5/00 takes precedence

Abstract

A hand held power tool includes a motor coupled to an output element and an inertia switch operative to disable the output element upon movement of the tool at a rate greater than a determined rate. The inertia switch disables the output element by open circuiting the motor or uncoupling the output element from the motor.

Claims

1. A hand-held tool comprising:

a hand engaging portion, an output element, a motor adapted to be coupled to a power source and selectively coupled to said output element for imparting motion thereto relative to a work piece, and inertia responsive means for disconnecting said output element from the power source should said hand engaging portion move at a rate greater than a predetermined rate.

2. The hand-held tool set forth in claim 1 wherein said inertia responsive means disconnects said motor from the power source upon rapid acceleration of said hand engaging portion.

3. The hand-held tool set forth in claim 2 wherein said inertia responsive means is a switch, and wherein said switch electrically disconnects said motor from the power source upon rapid acceleration of said hand engaging portion.

4. The hand-held tool set forth in claim 1 wherein said motor includes a rotor coupled to said output element and clutch means for disconnecting said output element from said rotor, and wherein said inertia responsive means is coupled to said clutch means and actuates said clutch means to disconnect said output element from said rotor upon rapid acceleration of said hand engaging portion.

5. The hand-held tool set forth in claim 1 wherein said motor includes a rotor, drive means for coupling and coupling means for connecting and disconnecting said output element from said rotor, and wherein said inertia responsive means is coupled to said coupling means and actuates said coupling means to uncouple said rotor from said output element upon rapid acceleration of said tool.

6. The hand-held tool set forth in claim 1 wherein said motor includes winding means, a rotor, and switching means having a first position for connecting said winding means and said rotor to the power source, said switching means also having a second position for disconnecting said winding means and said rotor from the power source.

7. The hand-held tool set forth in claim 6 wherein said motor is operable to impart rotational movement on said rotor, and wherein said switching means, when in said second position, connects said rotor to said winding means in a closed loop for dissipating the rotational energy of said rotor.

8. The hand-held tool set forth in claim 7 and further comprising switch operating means for operating said switching means between said first and second positions, and wherein said inertia responsive means actuates said switch operating means to move said switching means from said first to said second position upon rapid acceleration of said hand engaging portion.

9. The hand-held tool set forth in claim 1 wherein said hand-held tool is a drill having a rotational axis, and wherein said inertia responsive means is directionally responsive and is located in spaced relation from said rotational axis.

10. The hand-held tool set forth in claim 1 wherein said hand-held tool is a drill having a rotational axis, and wherein said inertia responsive means is rotationally responsive and is located along said rotational axis.

11. The hand-held tool set forth in claim 6 wherein, in said second position, said switching means reconnects said rotor to said winding means in a continuous circuit to generate an electro-motive force that stops rotation of said rotor.

12. An electric power tool comprising:

a housing having a handle;

an output element supported by said housing;

an electric motor adapted to be connected to an electrical power source such that said motor, when energized, connects said output element to the electrical power source to impart rotational movement to said output element; and

an inertia responsive element operable to disconnect said output element from the electrical power source in response to rapid movement of said handle.

13. The electric power tool set forth in claim 12 wherein said inertia responsive element disconnects said output element from the electrical power source by disconnecting said motor from the electrical power source.

14. The electric power tool set forth in claim 12 wherein said motor includes a winding connected to the electrical power source, and wherein said inertia responsive element disconnects said winding from the electrical power source in response to rapid rotational movement of said handle.

15. The electric power tool set forth in claim 12 further comprising a clutch selectively coupling said motor to said output element, wherein said inertia responsive element disconnects said output element from the electrical power source by actuating said clutch to uncouple said motor from said output element.

16. The electric power tool set forth in claim 12 wherein said motor includes a rotor, and wherein said inertia responsive element dissipates the rotational energy of said rotor in response to rapid rotational movement of said electric power tool.

17. The electric power tool set forth in claim 16 wherein said motor includes a winding connected in series with said rotor, and wherein said inertia responsive switch selectively connects said winding and said rotor in a continuous circuit to dissipate the rotational energy of said rotor and generate an electro-motive force to resist the rotation of said rotor.

18. The electric power tool set forth in claim 16 further comprising a clutch selectively coupling said rotor to said output element such that said clutch uncouples said rotor from said output element to dissipate the rotational energy of said rotor in response to rapid rotational movement of the electric power tool.

19. The electric power tool set forth in claim 12 wherein said inertia responsive element is an inertia responsive switch.

20. An electric power tool comprising:

a housing having a handle;

an output element supported by said housing and having an axis of rotation;

an electric motor adapted to be connected to an electrical power source such that said motor, when energized, connects said output element to the electrical power source to impart rotational movement on said output element, said motor including a winding and a rotor connected in series and adapted to be connected in series to the electrical power source, said rotor selectively coupled to said output element; and

an inertia responsive switch disconnecting said output element from the electrical power source in response to rapid rotation of said handle, said inertia switch being a one of either directionally responsive and located in spaced relation to said axis or rotationally responsive and located along said axis, and said inertia responsive switch disconnecting said output element from the electrical power source by a one of either disconnecting said winding and said rotor from the electrical power source or disconnecting said output element from said rotor.

21. The electric power tool set forth in claim 20 wherein said inertia responsive switch disconnects said output element from the electrical power source by disconnecting said motor from the electrical power source, wherein said motor further includes a switch connected in series with said winding and said rotor, said switch having a first position connecting said winding and said rotor to the electrical power source and a second position disconnecting said winding and said rotor from the electrical power source, and wherein said inertia responsive switch actuates said switch from said first position to said second position in response to rapid rotation of said handle.

22. The electric power tool set forth in claim 20 and further comprising a clutch operable to uncouple said rotor from said output element, and wherein said inertia responsive switch disconnects said output element from the electrical power source by disconnecting said output element from said rotor, and wherein said inertia responsive switch actuates said clutch to uncouple said rotor from said output element in response to rapid rotational movement of said handle.