Liquid material dispenser and valve

• US 5,704,520 A
• Filed: 03/27/1996
• Issued: 01/06/1998
• Est. Priority Date: 07/19/1993
• Status: Expired due to Fees

• Current Assignee: Elan Corporation PLC (Perrigo Company PLC)
• Original Assignee: Elan Medical Technologies (Ireland) Ltd. (Perrigo Company PLC)
• Inventors: Gross, Joseph
• Primary Examiner(s): Shaver, Kevin P.
• Application Number:
  US08/591,583
• Time in Patent Office: 650 Days
• Field of Search: 222/334, 604/141, 604/143, 604/145, 204/265, 204/266, 417/379, 417/395
• US Class Current: 222/334
• CPC Class Codes: A61M 2005/14204 with gas-producing electrochemical cell
• CPC Class Codes: A61M 5/142 Pressure infusion, e.g. using pumps

Abstract

A liquid material dispenser, for use, for example, in dispensing liquid medicine over an extended period of time, which includes a housing (10) enclosing a reservoir (12) for storing the liquid to be dispensed and having an outlet (14) through which the liquid is dispensed, and a connecting passageway (16) between the reservoir and the outlet. Located in the passageway is a diaphragm (18), one side of which defines a pumping chamber (20) and the other side of which defines a pressure control chamber (22). The diaphragm (18) is cyclically displaceable through a pumping stroke for pumping liquid through the outlet (14) and a drawing stroke for drawing liquid from the reservoir (12). Also located in the passageway (16) are a pair of valves (30, 33) which serve, during the drawing stroke, to cause the diaphragm (18) to draw liquid from the reservoir (12) into the pumping chamber (20), and during the pumping stroke, to cause the diaphragm (18) to pump liquid from the pumping chamber (20) through the outlet (14). An electrolytic cell (24) generates gas at suitable times for suitable durations and rates which is supplied to the pressure control chamber (22) to drive the pumping member (18) through the pumping stroke. A vent is used for venting the gas from the pressure control chamber (22) to the atmosphere to drive the pumping member (18) through the drawing stroke. The vent has an inlet vent opening (40) inside the pressure control chamber (22), with the opening (40) being caused to open to end the pumping stroke and to close after a portion of the gas has vented.

Claims

1. A liquid material dispenser, comprising:

(a) a housing including a reservoir for storing liquid to be dispensed, an outlet through which the liquid is dispensed, and a connecting passageway between said reservoir and said outlet;

(b) a reciprocatable pumping member located in said passageway, one side of said pumping member defining a pumping chamber with said passageway, and the other side of said pumping member defining a pressure control chamber, said pumping member being cyclically displaceable through a pumping stroke for pumping liquid through said outlet and a drawing stroke for drawing liquid from said reservoir;

(c) valve means in said passageway effective, during said drawing stroke, to cause the pumping member to draw liquid from said reservoir into said pumping chamber, and during said pumping stroke, to cause the pumping member to pump liquid from said pumping chamber through said outlet;

(d) feeding means for feeding a gas at a preselected time and rate to said pressure control chamber to drive the pumping member through said pumping stroke; and

(e) a vent mechanism for venting said gas from said pressure control chamber to the atmosphere to drive the pumping member through said drawing stroke, said vent mechanism including;

an inlet vent opening providing communication between the pressure control chamber and the atmosphere;

said opening being caused to open to end said pumping stroke and to close after a portion of said gas has vented, wherein said vent mechanism includes a displaceable member connected to said pumping member, such that the opening and sealing of the vent opening occurs as a result of the movement of the displaceable member under the action of the pumping member.

2. A dispenser as claimed in claim 1, wherein said displaceable member is formed with said inlet vent opening, and said inlet vent opening is in communication with a vent conduit leading to the atmosphere.

3. A dispenser as claimed in claim 2, wherein said vent mechanism further includes a blocking member slidably mounted over said displaceable member so that said blocking member can alternately block and uncover said inlet vent opening.

4. A dispenser as claimed in claim 3, wherein said blocking member is biased in a direction away from said pumping member and wherein said displaceable member includes means for preventing said blocking member from translating relative to said displaceable member beyond a certain location, thereby biasing said displaceable member, so that when said blocking member is at said location it blocks said inlet vent opening.

5. A dispenser as claimed in claim 4, wherein said means for preventing said blocking member from translating relative to said displaceable member beyond a certain location includes a ledge formed with said displaceable member having a transverse dimension larger than the transverse dimension of the opening of said blocking member.

6. A dispenser as claimed in claim 4, wherein said biasing of said blocking member is achieved using at least one leaf spring connecting the walls of said pressure control chamber and said blocking member.

7. A dispenser as claimed in claim 6, wherein one end of said leaf spring is held in a recession in the walls of said pressure control chamber and the other end of said leaf spring is held in a recession in said blocking member.

8. A dispenser as claimed in claim 2, wherein said vent conduit is connected to said pumping member.

9. A dispenser as claimed in claim 8, further comprising a pair of electrical contacts arranged so that when said displaceable member is in its biased position said contacts make contact with each other.

10. A dispenser as claimed in claim 2, wherein said vent conduit is formed with said displaceable member and is slidable through a seal to the atmosphere.

11. A dispenser as claimed in claim 1, wherein said feeding means includes an electrolytic cell which includes electrodes and electrolyte and which generates a gas at a rate substantially proportional to the electrical current passing through said electrolyte.

12. A dispenser as claimed in claim 11, further comprising a pair of electrical contacts arranged so that when said displaceable member is in its biased position said contacts make contact with each other to close an electrical circuit, which circuit controls said gas generation.

13. A dispenser as claimed in claim 11, wherein said electrolytic cell communicates with said pressure control chamber.

14. A dispenser as claimed in claim 1, wherein said pumping member is a diaphragm.

15. A dispenser as claimed in claim 1, wherein said vent mechanism further comprises a seal member anchored to the housing, said seal member having a portion which is movable relative to the housing to open or seal the vent opening, and said displaceable member being connected both to the pumping member and to said portion of the seal member.

16. A dispenser as claimed in claim 1, wherein said housing includes a top section, a middle section and a bottom section, said pressure control chamber and said pumping chamber being defined by said top and said middle sections.

17. A dispenser as claimed in claim 1, wherein said housing includes a top section, a middle section and a bottom section, said reservoir being defined by said middle and bottom sections, said middle section including an injection plug and said bottom section including a reservoir vent opening.

18. A dispenser as claimed in claim 1, wherein said valve means comprises:

(a) an upstream one-way valve in said passageway located between said reservoir and said pumping chamber and oriented such that during said drawing stroke the pumping member draws liquid from said reservoir to said pumping chamber; and

(b) a downstream one-way valve in said passageway located between said pumping chamber and said outlet and oriented such that during said pumping stroke the pumping member pumps liquid from said pumping chamber through said outlet.

19. A dispenser as claimed in claim 18, wherein said upstream and downstream valves each include means for fixing the position of said valves relative to said passageway and further include a flexible member having a convex side in the direction of the flow and a concave side in the opposite direction, said flexible member having a slit such that when pressure is exerted upon said concave side said slit is made to open to allow the flow of fluid while when pressure is exerted on the convex side said slit is made to close and prevent the flow of fluid.