Source impedance measurement for motor control

• US 5,705,905 A
• Filed: 07/17/1996
• Issued: 01/06/1998
• Est. Priority Date: 07/17/1996
• Status: Expired due to Term

• Current Assignee: Baldor Electric Company (ABB Limited)
• Original Assignee: Baldor Electric Company (ABB Limited)
• Inventors: Wood, Richard D.
• Primary Examiner(s): Ro, Bentsu
• Application Number:
  US08/683,673
• Time in Patent Office: 538 Days
• Field of Search: 318/490, 318/565, 324/522, 324/525, 324/691, 324/713, 324/771, 324/153, 340/514, 340/515, 364/801, 364/802
• US Class Current: 318/490
• CPC Class Codes: G01R 27/02 Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant by measuring phase angle only G01R25/00
• CPC Class Codes: G01R 31/42 AC power supplies
• CPC Class Codes: H02P 23/06 Controlling the motor in four quadrants
• CPC Class Codes: H02P 27/08 with pulse width modulation

Abstract

A power inverter assembly for a three-phase motor includes a resistor of known resistance which is capable of being switched in between the positive and negative DC bus lines that supply power to the power control electronics. When the resistor is switched in, a voltage drop across the bus lines is observed. The magnitude of this voltage drop is then used to determine a percent impedance value which indicates whether the source impedance is sufficient.

Claims

1. A power inverter assembly for an electric motor, comprising:

a diode bridge, coupled to power lines from a power source and adapted to convert alternating current carried on said power lines to direct current carried on a positive bus line and a negative bus line;

a bus capacitor coupled between said positive and negative bus lines; and

a resistor of known resistance value, selectively coupled between said positive and negative bus lines, such that when said resistor is coupled between said positive and negative bus lines, the magnitude Δ

V of a resultant voltage drop between said positive and negative bus lines can be observed and correlated with impedance of said power source.

2. A power inverter assembly in accordance with claim 1, further comprising motor control circuitry, coupled to said positive and negative bus lines, for receiving said direct current and supplying power to said electric motor.

3. A power inverter assembly in accordance with claim 2, wherein said motor control circuitry provides pulse-width modulated power to said electric motor.

4. A power inverter assembly in accordance with claim 1, wherein said power source is a three-phase alternating current power supply.

5. A power inverter assembly in accordance with claim 1, wherein said voltage drop magnitude Δ

V is correlated with said power source impedance according to the formula;

##EQU13## where;

PI represents equivalent series source impedance as a percentage of load impedance, I_FLA is the full load amperage of said power source, R_SIM is the resistance value of said resistor, V_LL is the line-to-line voltage of said power source, and K is a constant coefficient.

6. A power inverter assembly in accordance with claim 5, further comprising a microprocessor for performing said correlation.

7. A power inverter assembly in accordance with claim 5, further comprising circuitry for turning off said motor in response to calculation of a PI value below a predetermined minimum value.

8. A power inverter assembly in accordance with claim 5, wherein said constant coefficient K is determined as a function of known circuit parameters on a case-by-case basis.

9. A power inverter assembly in accordance with claim 1, further comprising a microprocessor for performing said correlation.

10. A power inverter assembly in accordance with claim 1, further comprising circuitry for turning off said motor from said power source in response to a correlation indicating that said power source impedance is below a predetermined minimum level.

11. A power inverter assembly in accordance with claim 1, wherein said voltage drop magnitude Δ

V is correlated with said power source impedance according to the formula;

space="preserve" listing-type="equation">PI=K×

NR×

NVD

where;

PI represents the equivalent series impedance as a percentage of load impedance, K is a constant coefficient determined as a function of known circuit parameters on a case-by-case basis, NR is a normalized expression of the resistance of said resistor, and NVD is a normalized expression of Δ

V.

12. A power inverter assembly in accordance with claim 11, wherein NR is given by:

##EQU14## where I_FLA is the full load amperage of said power source, R_SIM is the resistance value of said resistor, and V_LL is the line-to-line voltage of said power source.

13. A power inverter assembly in accordance with claim 12, wherein NVD is given by:

##EQU15##

14. A method of assessing the impedance of a power source coupled to a power inverter assembly having a diode bridge, coupled to power lines from said power source and adapted to convert alternating current carried on said power lines to direct current carded on a positive bus line and a negative bus line, said method comprising the steps of:

(a) coupling a resistor of known resistance value between said positive and negative bus lines;

(b) measuring the magnitude of a voltage drop between said positive and negative bus lines resulting from said step (a) of coupling; and

(c) correlating said voltage drop with said impedance.

15. A method in accordance with claim 14, wherein said power source is a three-phase alternating current power supply.

16. A method in accordance with claim 14, wherein said voltage drop magnitude Δ

V is correlated with said power source impedance according to the formula;

##EQU16## where;

PI represents the equivalent series source impedance as a percentage of load impedance, I_FLA is the full load amperage of said power source, R_SIM is the resistance value of said resistor, V_LL is the line-to-line voltage of said power source, and K is a constant coefficient.

17. A method in accordance with claim 16, wherein said constant coefficient K is determined as a function of known circuit parameters on a case-by-case basis.

18. A method in accordance with claim 14, wherein said voltage drop magnitude Δ

V is correlated with said power source impedance according to the formula;

space="preserve" listing-type="equation">PI=K×

NR×

NVD

where;

PI represents the equivalent series source impedance as a percentage of load impedance, K is a constant coefficient determined as a function of known circuit parameters on a case-by-case basis, NR is a normalized expression of the resistance of said resistor, and NVD is a normalized expression of Δ

V.

19. A method in accordance with claim 18, wherein NR is given by:

##EQU17## where I_FLA is the full load amperage of said power source, R_SIM is the resistance value of said resistor, and V_LL is the line-to-line voltage of said power source.

20. A method in accordance with claim 19, wherein NVD is given by:

##EQU18##

21. A motor system, comprising:

a power source;

a power inverter assembly including a diode bridge coupled to power lines from said power source and adapted to convert AC voltage carried on said power lines to DC voltage carried on a positive bus line with respect to a negative bus line;

a bus capacitor coupled between said positive and negative bus lines; and

a resistor of known resistance value, selectively coupled between said positive and negative bus lines, such that when said resistor is coupled between said positive and negative bus lines, the magnitude Δ

V of a resultant voltage drop between said positive and negative bus lines can be observed and correlated with impedance of said power source.

22. A motor system in accordance with claim 21, further comprising motor control circuitry, coupled to said positive and negative bus lines, for receiving said DC voltage and supplying power to an electric motor.

23. A motor system in accordance with claim 22, wherein said motor control circuitry provides pulse-width modulated power to said electric motor.

24. A motor system in accordance with claim 21, wherein said voltage drop magnitude Δ

V is correlated with said power source impedance according to the formula;

##EQU19## where;

PI represents the percentage difference between actual source impedance and rated source impedance, I_FLA is the full lead amperage of said power source, R_SMI is the resistance value of said resistor, V_LL is the line-to-line voltage of said power source, and K is a constant coefficient.

25. A motor system in accordance with claim 24, further comprising a microprocessor for performing said correlation.

26. A motor system in accordance with claim 24, further comprising circuitry for turning off said motor in response to calculation of a PI value below a predetermined minimum value.

27. A motor system in accordance with claim 24, wherein said constant coefficient K is determined as a function of known circuit parameters on a case-by-case basis.

28. A motor system in accordance with claim 21, further comprising a microprocessor for performing said correlation.

29. A motor system in accordance with claim 21, further comprising circuitry for turning off said motor in response to a correlation indicating that said power source impedance is below a predetermined minimum level.

30. A motor system in accordance with claim 21, wherein said voltage drop magnitude Δ

V is correlated with said power source impedance according to the formula;

space="preserve" listing-type="equation">PI=K×

NR×

NVD

where;

PI represents the equivalent series source impedance as a percentage of load impedance, K is a constant coefficient determined as a function of known circuit parameters on a case-by-case basis, NR is a normalized expression of the resistance of said resistor, and NVD is a normalized expression of Δ

V.

31. A motor system in accordance with claim 30, wherein NR is given by:

##EQU20## where I_FLA is the full load amperage of said power source, R_SIM is the resistance value of said resistor, and V_LL is the line-to-line voltage of said power source.

32. A motor system in accordance with claim 31, wherein NVD is given by:

##EQU21##