Method and apparatus for the remote control and monitoring of production wells

• US 5,706,896 A
• Filed: 02/09/1995
• Issued: 01/13/1998
• Est. Priority Date: 02/09/1995
• Status: Expired due to Term

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Jones, Kevin R., Tubel, Paulo S., Mullins, Albert A. II
• Primary Examiner(s): Dang, Hoang C.
• Application Number:
  US08/386,504
• Time in Patent Office: 1,069 Days
• Field of Search: 166/52, 166/65.1, 166/66.6, 166/66.7, 166/72, 166/313, 166/366, 166/53, 166/50, 166/66, 340/853.3, 340/854.6, 340/855.3, 364/422
• US Class Current: 166/313
• CPC Class Codes: E21B 2200/22 Fuzzy logic, artificial intelligence, neural networks or the like
• CPC Class Codes: E21B 34/066 electrically actuated
• CPC Class Codes: E21B 41/00 Equipment or details not covered by groups E21B15/00 - E21B40/00
• CPC Class Codes: E21B 41/0035 Apparatus or methods for multilateral well technology, e.g. for the completion of or workover on wells with one or more lateral branches
• CPC Class Codes: E21B 43/01 specially adapted for obtaining from underwater installations
• CPC Class Codes: E21B 43/12 Methods or apparatus for controlling the flow of the obtained fluid to or in wells E21B43/25 takes precedence; valve arrangements E21B34/00
• CPC Class Codes: E21B 43/14 Obtaining from a multiple-zone well
• CPC Class Codes: E21B 44/00 Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
• CPC Class Codes: E21B 47/00 Survey of boreholes or wells monitoring pressure or flow of drilling fluid E21B21/08
• CPC Class Codes: E21B 47/001 for underwater installation
• CPC Class Codes: E21B 47/017 Protecting measuring instruments
• CPC Class Codes: E21B 47/06 Measuring temperature or pressure
• CPC Class Codes: E21B 47/12 Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
• CPC Class Codes: E21B 47/16 through the drill string or casing , e.g. by torsional acoustic waves

Abstract

A system adapted for controlling and/or monitoring a plurality of production wells from a remote location is provided. This system is capable of controlling and/or monitoring: (1) a plurality of zones in a single production well; (2) a plurality of zones/wells in a single location (e.g., a single platform); or (3) a plurality of zones/wells located at a plurality of locations (e.g., multiple platforms). The multizone and/or multiwell control system of this invention is composed of multiple downhole electronically controlled electromechanical devices and multiple computer based surface systems operated from multiple locations. Important functions for these systems include the ability to predict the future flow profile of multiple wells and to monitor and control the fluid or gas flow from either the formation into the wellbore, or from the wellbore to the surface. The control system of this invention is also capable of receiving and transmitting data from multiple remote locations such as inside the borehole, to or from other platforms, or from a location away from any well site.

Claims

1. A system for the control and monitoring of a plurality of zones in at least one well from a remote location comprising:

at least one well having a common production tubing at the surface which leads to and communicates with a plurality of zones, at least two of said zones each having at least one tool therein and each having at least one downhole sensor therein, each of said tools being operatively associated with a permanently deployed downhole control system for controlling said tool;

a surface system connected to said well, said surface system monitoring information acquired downhole from said downhole sensors including information related to each of said at least two zones, said surface system including a transmitter and a receiver for respectively transmitting information downhole to said downhole control systems and receiving information from said downhole control systems including information related to each of said at least two zones;

a telemetry device communicating with said surface system for transmitting information from said surface system to a remote location and for receiving information sent from a remote location to said surface system;

a computer system remote from said surface system and said well, said computer system processing information acquired from said surface system and telemetered by said telemetry device, and said computer system transmitting information to said surface system through said telemetry device wherein said computer system monitors said at least two zones and controls each of said tools in said at least two zones from a remote location.

2. The system of claim 1 wherein:

said information transmitted from said computer system to said telemetry device is selected from the group consisting of data and control signals.

3. The system of claim 1 including:

a plurality of said production wells.

4. The system of claim 3 wherein:

said plurality of wells are located at a plurality of remote platforms.

5. The system of claim 1 including:

a plurality of tools in each zone.

6. The system of claim 1 wherein:

said downhole tool is selected from the group consisting of sliding sleeves, packers, pumps, fluid flow devices and valves.

7. The system of claim 1 wherein said downhole control system includes:

an electromechanical control device.

8. The system of claim 1 wherein said computer system further stores and displays information.

9. The system of claim 1 wherein said at least one well includes a primary wellbore and at least one branch wellbore and wherein at least one of said at least two zones is located in said branch wellbore.

10. The system of claim 1 including:

a single cable from the surface to said downhole control system for supplying both power and data or control signals.

11. A system for the control and monitoring of a plurality of zones in at least one production well comprising:

at least one production well having a common production tubing at the surface which leads to and communicates with a plurality of downhole production zones, at least two of said zones each having at least one downhole tool therein and each having at least one downhole sensor therein, each of said tools being operatively associated with a permanently deployed downhole control system for controlling said tool, said downhole control system including a transmitter and receiver;

a surface system connected to said well, said surface system monitoring information acquired downhole from said downhole sensors including information related to each of said at least two zones, said surface system including a transmitter and a receiver for respectively transmitting information downhole to said downhole control system and receiving information from said downhole control system including information related to each of said at least two zones wherein two way communication is established between said downhole control system and said surface system.

12. The system of claim 11 wherein:

said information transmitted from said surface system to said downhole control system is selected from the group consisting of data and control signals.

13. The system of claim 11 including:

a plurality of said production wells.

14. The system of claim 11 wherein said at least one well includes a primary wellbore and at least one branch wellbore and wherein at least one of said at least two zones is located in said branch wellbore.

15. The system of claim 11 including:

a single cable from the surface to said downhole control system for supplying both power and data or control signals.

16. A system for the monitoring of a plurality of zones in at least one well from a remote location, comprising:

at least one well having a common production tubing at the surface which leads to and communicates with a plurality of zones, at least two of said zones each having at least one sensor permanently deployed therein;

a surface system connected to said well, said surface system monitoring information acquired down hole from said sensors, said surface system further including a telemetry device for transmitting information from said surface system to a remote location;

a computer system remote from said surface system and said well, said computer system processing information acquired from said surface system and telemetered by said telemetry device wherein said computer system monitors each of said sensors in said at least two zones from a remote location.

17. The system of claim 16 wherein said at least one well includes a primary wellbore and at least one branch wellbore and wherein at least one of said at least two zones is located in said branch wellbore.

18. The system of claim 16 including:

a plurality of said production wells.

19. A method for the control and monitoring of a plurality of zones in at least one well from a remote location comprising:

monitoring from a remote location downhole sensor information related to a plurality of zones in at least one well, said at least one well having a common production tubing at the surface which leads to and communicates with said plurality of zones, at least two of said monitored zones having at least one downhole tool therein, each of said tools being associated with a permanently deployed downhole control system for controlling said tool; and

controlling selected ones of said tools in said zones from said remote location.

20. The method of claim 19 including a plurality of said wells.

21. The method of claim 20 wherein:

said plurality of wells are associated with a plurality of platforms.

22. The method of claim 19 wherein said controlling step includes:

wireless communication between said remote location and said monitored zones.

23. The method of claim 19 wherein said control step includes:

hard wired communication between said remote location and said monitored zones.

24. The system of claim 19 wherein said at least one well includes a primary wellbore and at least one branch wellbore and wherein at least one of said at least two zones is located in said branch wellbore.

25. A system for the downhole control and monitoring of a plurality of downhole tools in a well, said well including at least a first and second zone for producing fluid, comprising:

a surface system located on the surface of the well for monitoring information acquired downhole, said surface system including a computer for processing information acquired downhole and for interfacing with an operator, said surface system including a surface telemetry device communicating with said computer for transmitting information downhole and for receiving information transmitted from downhole;

said well having a common production tubing at the surface which leads to and communicates with said first and second zones;

at least one downhole tool disposed in each of said first and second zones of said well; and

a downhole control and monitoring system permanently disposed downhole in each of said first and second zones of said well, said downhole control and monitoring system including;

(a) at least one downhole sensor for sensing a downhole parameter;

(b) at least one downhole control device for controlling said at least one downhole tool;

(c) a downhole telemetry device for communicating with said surface telemetry device wherein two-way communications takes place between said downhole and surface telemetry devices; and

(d) a downhole electronic controller in communication with said downhole sensor and said downhole control device, said downhole electronic controller also being in communication with said downhole telemetry device wherein said downhole electronic controller controls said downhole control device in response to input from said surface system.

26. The system of claim 25 wherein:

said well includes a primary borehole and at least one branch borehole extending from said primary borehole, at least one of said first or second zones residing in said branch borehole.

27. The system of claim 26 wherein:

said downhole electronic controller in said first zone is capable of communicating with said downhole electronic controller in said second zone.

28. A system for the downhole control of a multilateral well, comprising:

a production well having a common production tubing at the surface which leads to and communicates with at least two boreholes, each of said boreholes including at least one production zone, each of said production zones including a completion string for producing a fluid from the formation surrounding the borehole and wherein at least one of said two boreholes comprises a branch borehole; and

a surface system located on the surface of a well for monitoring and controlling said production zones;

a downhole control system permanently disposed downhole in said production zones to control production in the zones;

at least one downhole tool in each of said production zones, said downhole tool being controlled by said downhole control system; and

telemetry devices associated with said surface system and said downhole control system for effecting two-way communications between said surface system and said downhole control system wherein said downhole control system is actuated, at least in part, in response to input from said surface system.

29. The system of claim 28 including:

a single cable from the surface to said downhole control system for supplying both power and data or control signals.