Control system for air quality and temperature conditioning unit with high capacity filter bypass

• US 5,707,005 A
• Filed: 09/17/1996
• Issued: 01/13/1998
• Est. Priority Date: 01/27/1995
• Status: Expired due to Term

• Current Assignee: York International Corporation (Johnson Controls International plc)
• Original Assignee: York International Corporation (Johnson Controls International plc)
• Inventors: Kettler, John P., Reese, James A.
• Primary Examiner(s): Sollecito, John M.
• Application Number:
  US08/715,159
• Time in Patent Office: 483 Days
• Field of Search: 236/49.3, 165/247, 165/250, 165/251, 454/229, 454/256
• US Class Current: 236/49.3
• CPC Class Codes: B01D 2257/708 Volatile organic compounds V.O.C.'s
• CPC Class Codes: B01D 2259/4508 for cleaning air in buildings
• CPC Class Codes: B01D 53/04 with stationary adsorbents B01D53/025 takes precedence
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/72 for controlling the supply of treated air, e.g. its pressure
• CPC Class Codes: F24F 11/74 for controlling air flow rate or air velocity
• CPC Class Codes: F24F 11/76 by means responsive to temperature, e.g. bimetal springs
• CPC Class Codes: F24F 2110/20 Humidity
• CPC Class Codes: F24F 2110/50 Air quality properties
• CPC Class Codes: F24F 2110/66 Volatile organic compounds [VOC]
• CPC Class Codes: F24F 2110/70 Carbon dioxide
• CPC Class Codes: F24F 2110/72 Carbon monoxide
• CPC Class Codes: F24F 3/044 Systems in which all treatment is given in the central station, i.e. all-air systems
• CPC Class Codes: F24F 8/10 by separation, e.g. by filtering
• CPC Class Codes: F24F 8/108 using dry filter elements
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

An air conditioning unit is provided with a high capacity filtration system for removing pollutants from supply air, typically return air which has been recirculated from the conditioned area. A filter bypass passage and suitable flow control devices are provided so that supply air, typically fresh outdoor air, may be routed around the filtration system when minimal or no filtration is required. An air quality detector samples the air quality and positions the flow control devices to effect the most cost efficient operation of the air handling unit under the given operating conditions.

Claims

1. A method for controlling an air conditioning unit that receives outside and return air to form mixed air and discharges supply air having a predetermined minimum quality and maximum enthalpy, said method comprising the steps of:

receiving adjustable amounts of outside and return air;

determining a quality of said outside and return air; and

maintaining a quality of said supply air, without passing said supply air through a filter, by adding a necessary amount of outside air to said supply air to dilute contaminants therein to an acceptable level, in response to a determination in said determining step that said quality of said outside air is above said predetermined minimum quality.

2. A method according to claim 1, further comprising the step of:

determining an amount of energy cost required to vary an enthalpy level of said supply air to remain below said predefined enthalpy maximum;

said improving step adding said necessary amount of outside air when said energy cost is less than an amount of filtration cost required to filter said supply air by an amount necessary to maintain said predetermined minimum air quality.

3. A method according to claim 1, further comprising the step of:

determining a filtration cost required to filter contaminants from said supply air when a maximum amount of return air is included therein; and

improving said quality of said supply air by passing said supply air through a filter while using a minimum amount of outside air and a maximum amount of return air when said quality of said outside air is below said predetermined quality.

4. A method according to claim 1, further comprising the steps of:

determining an energy cost required to maintain an enthalpy level of said supply air below said predefined enthalpy maximum when a maximum amount of outside air is added;

determining a filtration cost required to maintain a quality of said supply air above said predetermined minimum quality when a maximum amount of return air is included therein; and

maximizing the use of outside air when said energy cost is less than said filtration cost.

5. A method according to claim 1, further comprising the steps of:

determining whether said unit is capable of varying an enthalpy level of said supply air, to fall below said predefined enthalpy maximum, when said supply air comprises a maximum amount of outside air; and

passing said supply air through said filter to improve a quality thereof when said enthalpy variation exceeds a capacity of said conditioning unit.

6. An air conditioning control system for controlling an air conditioning unit, comprising:

a housing having outside and return air inlets which receive outside and return air, respectively, that combine within an intake chamber to form mixed air, said housing including a discharge opening to pass said mixed air therefrom;

sensor means for detecting a quality of said outside and return air;

comparitor means for comparing outside air quality with a predefined standard; and

control means for changing an amount of said outside air and an amount of said return air admitted through said outside and return air inlets forming said mixed air, said control means increasing an amount of outside air admitted through said outside air inlet when said comparitor means determines that the outside air quality is above said standard.

7. The control system according to claim 6 further comprising control means for determining which is more cost effective to maintain a quality and enthalpy of said mixed air as between (1) increasing the amount of outside air admitted through said outside air inlet, and (2) increasing the filtration of return air admitted through the return air inlet.