Scroll machine with overheating protection

• US 5,707,210 A
• Filed: 10/13/1995
• Issued: 01/13/1998
• Est. Priority Date: 10/13/1995
• Status: Expired due to Term

• Current Assignee: Emerson Climate Technologies Incorporated (Emerson Electric Company)
• Original Assignee: Copeland Corporation LLC (Emerson Electric Company)
• Inventors: Ramsey, Jeffery D., Kulkarni, Sunil S., Caillat, Jean-Luc
• Primary Examiner(s): Thorpe, Timothy
• Assistant Examiner(s): THAI, XUAN MARIAN
• Application Number:
  US08/542,939
• Time in Patent Office: 823 Days
• Field of Search: 417/32, 417/292, 417/310, 418/55.4, 418/55.5, 62/126, 62/129, 236/93 R
• US Class Current: 417/32
• CPC Class Codes: F04C 18/0215 where only one member is moving
• CPC Class Codes: F04C 28/28 Safety arrangements; Monitoring

Abstract

A thermally responsive valve assembly for scroll motor-compressor high temperature protection, which causes a high-side to low-side leak when excessive discharge gas temperatures are encountered, thereby causing the motor protector to trip and de-energize the motor. The valve assembly includes means for ducting the excessive temperature discharge gas to the lower portion of the motor/compressor shell to the motor to circulate the high temperature gas throughout the motor cavity. The excessive temperature discharge gas heats the motor stator and windings which will in turn cause the motor protector to trip and de-energize the motor. A secondary flow passage increases the flow rate or the discharge gas to lower the cycle time of the compressor.

Claims

1. A scroll compressor comprising:

a hermetic shell;

a first scroll member disposed in said shell and having a first spiral wrap on one face thereof;

a second scroll member disposed in said shell and having a second spiral wrap on one face thereof, said wraps being intermeshed with one another;

a motor in said shell for causing said first scroll member to orbit with respect to said second scroll member whereby said wraps will create pockets of progressively decreasing volume from a suction zone to a discharge zone;

a passageway having a first inlet in fluid communication with said discharge zone and an outlet in fluid communication with said suction zone; and

normally closed valve member movable between a closed position where fluid flow through said passageway is prohibited and an open position where fluid flow through said passageway is permitted, said valve member moving from said closed position to said open position in response to a sensed temperature in excess of a predetermined value, said valve member being disposed between said first inlet and said outlet only when said valve member is in said closed position.

2. The scroll compressor according to claim 1 further comprising a thermal protector on said motor for de-energizing said motor when said thermal projector reaches a predetermined temperature, and wherein said flow of said fluid through said passageway causes said thermal protector to trip and de-energize said motor.

3. The scroll compressor according to claim 1 wherein the outlet of said passageway is in the vicinity of said motor.

4. The scroll compressor according to claim 1 wherein said passageway is in said second scroll member and extends radially to the outer periphery thereof.

5. The scroll compressor according to claim 1 further comprising a guide member having an inlet in fluid communication with said passageway and an outlet in the vicinity of said motor.

6. The scroll compressor according to claim 5 wherein said guide member is a tube.

7. The scroll compressor according to claim 5 wherein said guide member is a duct, said duct directing said gas to a lower portion of said shell.

8. The scroll compressor according to claim 7 wherein said duct directs said gas toward a portion of said motor opposite to said scroll members.

9. The scroll compressor according to claim 7 wherein said motor includes a motor stator and said duct directs said gas to an area adjacent said motor stator.

10. The scroll compressor according to claim 1 wherein said valve member comprises a bimetallic valve element.

11. The scroll compressor according to claim 10 wherein said valve member is circular disk-like in configuration and has a generally spherical central valve portion, said passageway including an annular shoulder which functions as a valve seat engageable by said spherical valve portion.

12. The scroll compressor according to claim 10 wherein said valve member is maintained in said closed position by the pressure differential thereacross.

13. The scroll compressor according to claim 10 wherein said valve element has a plurality for holes therethrough spaced from said valve portion of permitting flow of gas therethrough when open.

14. The scroll compressor according to claim 1 wherein said second scroll member defines a discharge passage through which compressed gas exits said pockets at the end of each compression cycle, said valve member being disposed in a valve cavity in a wall of said discharge passage.

15. The scroll compressor according to claim 14 wherein said first inlet extends between said discharge passage and said valve cavity.

16. The scroll compressor according to claim 14 wherein said discharge passage comprises a relatively small diameter first axial bore for receiving discharge gas from said pockets and a relatively large diameter axial bore for receiving discharge gas from said first axial bore, said valve cavity being in said second axial bore in the vicinity of the outlet of said first axial bore.

17. The scroll compressor according to claim 1 wherein, said passageway includes a second inlet.

18. The scroll compressor according to claim 17 wherein, said valve member is disposed between said second inlet and said outlet when said valve member is in said open and said closed position.