Variable speed pump system with a hydropneumatic buffer/pressure tank

• US 5,707,211 A
• Filed: 04/25/1995
• Issued: 01/13/1998
• Est. Priority Date: 04/25/1995
• Status: Expired due to Term

• Current Assignee: Metropolitan Industries, Inc. (Emecole Metro, LLC)
• Original Assignee: Metropolitan Industries, Inc. (Emecole Metro, LLC)
• Inventors: Kochan, John R. Sr.
• Primary Examiner(s): Thorpe, Timothy
• Assistant Examiner(s): THAI, XUAN MARIAN
• Application Number:
  US08/428,501
• Time in Patent Office: 994 Days
• Field of Search: 417/2.5, 417/20, 417/12, 417/38, 417/44.2, 417/53, 417/63, 417/25, 60/413, 60/418
• US Class Current: 417/38
• CPC Class Codes: E03B 5/00 Use of pumping plants or installations; Layouts thereof pumps; pumping plants or installations per se F04
• CPC Class Codes: F04B 2205/05 Pressure after the pump outlet
• CPC Class Codes: F04B 49/022 by means of pressure
• CPC Class Codes: F04D 15/0066 by changing the speed, e.g. of the driving engine
• CPC Class Codes: F04D 15/0209 responsive to a condition of the working fluid F04D15/029 takes precedence

Abstract

A fluid pressure control system which is usable to control pressure in a fluid distribution system includes a variable speed drive coupled to a pump. A hydropneumatic tank is coupled to the distribution system. In normal operation, the variable speed drive actuates the pump so as to maintain pressure in the system. Under low flow conditions, a control unit, using the variable speed drive energizes the pump so as to pump fluid into and pressurize the hydropneumatic tank. The control unit then shuts off the pump. Pressure is maintained in the system, until a predetermined, lower, set point is reached as a result of pressure in the hydropneumatic tank.

Claims

1. A method of controlling pressure in a fluid distribution system having a storage reservoir comprising:

establishing a normal fluid pressure set point;

establishing a high pressure set point, greater than the normal pressure set point;

establishing a low pressure set point;

establishing a first condition;

detecting the presence of the first condition, and responsive thereto, pumping fluid, at a variable rate, into the storage reservoir until the system pressure equals the high pressure set point and thereupon terminating pumping;

monitoring pressure in the system, without pumping fluid, until the pressure falls to the low pressure set point; and

responsive to the pressure equalling the low pressure set point, pumping fluid at a variable rate, until the system pressure increases to the normal pressure set point.

2. A method as in claim 1 which includes:

establishing a low flow time interval; and

determining when a predetermined low flow rate is present for the low flow interval thereby detecting the presence of the first condition.

3. A method as in claim 1 which includes, in response to the detected first condition, and subsequent to terminating pumping, inhibiting further pumping for a predetermined time interval.

4. A method of controlling pressure in a fluid distribution system having a storage reservoir comprising:

establishing a normal fluid pressure set point;

establishing a high pressure set point, greater than the normal pressure set point;

establishing a low pressure set point;

establishing a low flow interval;

establishing a first condition;

determining when a predetermined low flow rate is present for the low flow interval thereby detecting the presence of the first condition, and responsive thereto, pumping fluid into the storage reservoir until the system pressure equals the high pressure set point and thereupon terminating pumping;

wherein in response to the detected condition, and subsequent to terminating pumping, inhibiting further pumping for a predetermined time interval;

monitoring pressure in the system, without pumping fluid, until the pressure falls to the low pressure set point; and

responsive to the pressure equalling the low pressure set point, pumping fluid until the system pressure increases to the normal pressure set point.

5. A method of controlling pressure in a fluid distribution system having a storage reservoir comprising:

establishing a normal fluid pressure set point;

establishing a high pressure set point, greater than the normal pressure set point;

establishing a low pressure set point;

establishing a low flow time interval;

determining when a predetermined low flow rate is present for the low flow time interval and responsive thereto, pumping fluid into the storage reservoir until the system pressure substantially equals the high pressure set point and thereupon terminating pumping;

monitoring pressure in the system, without pumping fluid, until the pressure falls to the low pressure set point; and

responsive to the pressure substantially equalling the low pressure set point, pumping fluid until the system pressure increases to the normal pressure set point.

6. A method as in claim 5 which includes, subsequent to terminating pumping, inhibiting further pumping for a predetermined time interval.

7. A system couplable to a fluid source for maintaining a preset fluid pressure in a distribution system comprising:

a fluid storage tank with a fluid flow port;

at least one pump with an output port;

a conduit coupled to the port of the tank and to the output port of the pump to the distribution system;

a pressure transducer coupled to the conduit; and

a control unit coupled to the transducer and the pump wherein the control unit receives a normal system pressure set point, a high pressure set point, a low pressure set point and wherein the control unit includes circuitry to energize the pump to maintain system pressure substantially at the normal system pressure set point, wherein the control unit establishes a low flow interval, and in response to detecting a low flow condition, energizes the pump to increase system pressure to the high pressure set point whereupon the pump is de-energize and wherein the control unit, in response to detecting a system pressure below the low pressure set point, energizes the pump until system pressure increases to the normal pressure set point.

8. A system as in claim 7 wherein the control unit includes a clock for establishing said low flow interval which must be exceeded by a low flow condition before the control unit increases system pressure to the high pressure set point.

9. A system as in claim 7 wherein the control unit includes a variable speed drive coupled to the pump.

10. A system as in claim 8 wherein the tank is a hydropneumatic tank.