Irrigating/aspirating shaver blade assembly

• US 5,709,698 A
• Filed: 02/26/1996
• Issued: 01/20/1998
• Est. Priority Date: 02/26/1996
• Status: Expired due to Term

• Current Assignee: Linvatec Corporation (Jefferies Financial Group, Inc.)
• Original Assignee: Linvatec Corporation (Jefferies Financial Group, Inc.)
• Inventors: Wallace, James, Castagnetta, David, Van Varsseveld, Cris, Fox, Brian J., Adams, Kenneth M., Van Wyk, Robert A., Heisler, Gary R.
• Primary Examiner(s): Tucker, Guy V.
• Assistant Examiner(s): RASCHE, PATRICK WILLIAM
• Application Number:
  US08/607,038
• Time in Patent Office: 694 Days
• Field of Search: 606/167, 606/170, 606/180, 606/177-179, 606/171, 604/22, 604/27, 604/28, 604/32, 604/35, 604/39, 604/43
• US Class Current: 606/180
• CPC Class Codes: A61B 17/32002 with continuously rotating, oscillating or reciprocating cutting instruments
• CPC Class Codes: A61B 2217/005 with suction drainage system
• CPC Class Codes: A61B 2217/007 with irrigation system

Abstract

A shaver blade assembly useable in either an irrigation-only mode, an aspiration-only mode or an irrigation/aspiration mode. The shaver blade assembly has a stationary elongated outer tube and a movable (e.g. rotatable) elongated inner tube, both inner and outer tubes having hubs attached to their proximal ends for attachment to a handpiece which provides power to move the inner blade relative to the outer blade. The inner and outer tubes are provided with cutting windows at their distal tips and the relative movement between these cutting windows acts to cut tissue during surgical procedures. The outer tube is provided with a fluid inlet port at the proximal end of its tubular surface and a fluid adapter is selectively attachable to the outer tube so as to provide a means for introducing irrigating fluid into the fluid port. The adapter is integrally formed with sealing surfaces which obviate the need for O-rings and the like. A longitudinally extending irrigating channel is provided between the inlet fluid port at one end of the irrigating channel and the outlet fluid port at the distal end of the irrigating channel by which fluid is communicated to the vicinity of the cutting windows when the shaver blade is used in the irrigation-only mode or the irrigation/ aspiration mode. The channel may be either the annular clearance space itself or a separate, dedicated groove or channel formed in the mating surfaces of the tubular members. Removing the adapter and the fluid supply enables the shaver to continue being used in an aspiration-only mode.

Claims

1. A shaver blade assembly for resecting tissue from a surgical site while being connected to a source of fluid and a source of aspiration such that tissue at the surgical site may be selectively subjected to irrigating, aspirating or irrigating and aspirating a surgical site at the same time comprising:

an elongated outer tubular member having a distal end, a proximal end, a cutting opening at said distal end, a hub at said proximal end, and an irrigating fluid inflow port in said outer tubular member intermediate said distal and proximal ends;

an elongated inner tubular member adapted to move relative to said outer tubular member and having a distal end, proximal end, a cutting window at said distal end, and a hub at said proximal end;

an elongated channel between said irrigating fluid inflow port and said cutting window, said channel defined by the inner surface of said outer member and the outer surface of said inner member; and

a fluid adapter means selectively attachable to said outer tubular member adjacent said irrigating fluid inflow port for connecting said irrigating fluid port to said source of fluid.

2. A shaver blade assembly according to claim 1 further comprising a fluid seal between the proximal ends of said inner and outer tubular members.

3. A shaver blade assembly according to claim 1 wherein said elongated channel comprises an annular cylindrical clearance space between said inner and outer tubular members.

4. A shaver blade assembly according to claim 3 wherein said cutting opening at said distal end of said outer tubular member is cyclically closed by said inner tubular member at a predetermined angular position of said inner tubular member and wherein, at such angular position, said channel is in enhanced communication with said source of aspiration. from an aspiration-only operating mode to an operating mode incorporating irrigation by communicating fluid from a fluid source to the shaver blade assembly, said shaver blade assembly having a fluid inlet, in an outer tubular member said adapter comprising:

an annular housing adapted to selectively receive said shaver blade assembly;

means for releasably securing said annular housing contiguously adjacent said fluid inlet;

an inlet port means for communicating fluid from said fluid source to said fluid inlet.

5. A shaver blade assembly according to claim 1 wherein said elongated channel comprises a recess formed in the inner surface of said outer tubular member.

6. A shaver blade assembly according to claim 5 wherein said cutting opening at said distal end of said outer tubular member is cyclically closed by said inner tubular member at a predetermined angular position of said inner tubular member and wherein, at such angular position, said channel is in communication with said irrigating fluid inflow port.

7. A shaver blade assembly according to claim 1 wherein said elongated channel comprises a recess formed in the outer surface of said inner tubular member.

8. A shaver blade assembly according to claim 6 wherein said elongated channel comprises a flat formed in the outer surface of said inner tubular member.

9. A shaver blade assembly according to claim 1 wherein the distal ends of said inner and outer tubular members are angled so that the axes of their distal ends extend at a predetermined angle to the axes of their proximal ends.

10. A shaver blade assembly according to claim 1 wherein said fluid adapter means comprises:

an annular housing adapted to receive said shaver blade assembly;

means for securing said annular housing to said shaver blade assembly; and

an inlet port means for communicating fluid from said source of fluid to said irrigating fluid inflow port.

11. A shaver blade assembly according to claim 10 wherein said fluid adapter means further comprises comprises means for securing said adapter in a predetermined angular position relative to said irrigating fluid inflow port.

12. A shaver blade assembly according to claim 10 wherein said fluid adaptor means further comprises integral proximal and distal seal means situated proximally and distally, respectively, of said inlet port means.

13. A shaver blade assembly according to claim 12 wherein said proximal seal means further comprises a radially inwardly extending annular lip and wherein said distal seal means further comprises a frustoconical annular surface having a predetermined radius of curvature and adapted to seat against a predetermined portion of said hub of said outer tubular member.

14. A shaver blade assembly according to claim 1 wherein said fluid adapter means comprises fluid seals to minimize leakage between said adapter and said surface of said outer tubular member.

15. A shaver blade assembly according to claim 1 further comprising means for detachably securing said fluid adapter means distally of said hub at said proximal end of said outer tubular member.

16. A shaver blade assembly according to claim 1 wherein said outer tubular member further comprises a tubular cylindrical body extending distally from said hub and wherein said irrigating fluid inflow port comprises an aperture in said cylindrical body, distal to said hub.

17. An irrigating adapter for converting a shaver blade assembly from an aspiration-only operating mode to an operating mode incorporating irrigation by communicating fluid from a fluid source to the shaver blade assembly, said shaver blade assembly having a fluid inlet, in an outer tubular member said adapter comprising:

an annular housing adapted to selectively receive said shaver blade assembly;

means for releasably securing said annular housing contiguously adjacent said fluid inlet;

an inlet port menas for communicating fluid from said fluid source to said fluid inlet.

18. An adapter according to claim 17 further comprising:

an annular fluid channel within said housing adapted to be juxtaposed adjacent said fluid inlet when said adapter is secured to said shaver blade assembly.

19. An irrigating adapter according to claim 17 further comprising integral proximal and distal seal means situated proximally and distally, respectively, of said inlet port means.

20. An irrigating adapter according to claim 19 wherein said proximal seal means further comprises a radially inwardly extending annular lip and wherein said distal seal means further comprises a frustoconical annular surface having a predetermined radius of curvature and adapted to seat against a predetermined portion of said hub of said outer tubular member.

21. An irrigating adapter according to claim 17 wherein said shaver blade assembly has an elongated inner tubular member movable within an elongated outer tubular member and wherein said fluid inlet comprises an aperture in said outer tubular member.

22. A method for using a shaver blade assembly with a source of fluid, said shaver blade assembly having an elongated inner tubular member movable relative to an elongated outer tubular member, comprising the steps of:

providing a fluid inlet port in the wall of said outer tubular member;

providing a fluid adapter means for connecting said port to a source of fluid and communicating fluid thereto;

selectively attaching said fluid adapter means to said shaver blade assembly and said source of fluid when irrigating fluid is desired at a surgical site;

operating said shaver blade assembly while it is in operative communication with said source of fluid.

23. A method of adapting a shaver blade assembly having an elongated inner tubular member cyclically movable within a stationary elongated outer tubular member for use at a surgical site in a mode selected from the group of modes comprising an aspiration-only mode, an irrigation-only mode and an irrigating/aspirating mode comprising the steps of:

forming a fluid inlet port in the wall of said outer tubular member;

providing a fluid source;

providing a fluid adapter means selectively engageable adjacent said port and with said fluid source for communicating fluid to said port;

selectively connecting said fluid adapter means to said port and said source of fluid to communicate fluid to said port when operation of said shaver blade assembly in an irrigation-only mode or an irrigating/aspirating mode is desired;

providing an aspiration source and connection means for connecting said shaver blade assembly to said aspiration source;

selectively connecting said aspiration source to said shaver blade assembly when operation of said shaver blade assembly in an irrigating/aspirating mode or an aspiration-only mode is desired.

24. A method of forming a shaver blade assembly having an elongated inner tubular member cyclically movable within a stationary elongated outer tubular member in order to make the shaver blade assembly capable of use in an irrigation-only mode, an aspiration-only mode and an aspiration/irrigation mode, comprising the steps of:

providing a fluid port in the outer tubular member;

providing a longitudinally extending channel between said inner and outer tubular members.

25. A method according to claim 24 wherein said longitudinally extending channel comprises an elongated recess in the inner surface of said outer tubular member in communication with said fluid port, said elongated recess terminating a predetermined distance from the distal tip of the outer member;

further comprising;

said inner member extending distally beyond said elongated recess; and

an arcuate recess formed in the outer surface of said inner member, said arcuate recess extending longitudinally a predetermined distance in order to cyclically be in communication with the distal end of said elongated recess when said arcuate recess is angularly aligned with said longitudinally extending channel.

26. A method according to claim 24 wherein the interior of said outer tubular member has a tear-drop cross-section such that a predetermined arcuate portion of the wall of said outer tubular member extends radially outwardly a greater distance than adjacent wall portions in order to create a channel between said inner and outer members;

further comprising;

a distal tip means having a tear-drop cross-section at its proximal end for being mateably secured to the distal end of said outer tubular member, said distal tip means having an inner circular bore adapted to rotatably receive the distal end of said inner tubular member, a communicating channel means enabling communication between said elongated channel and the interior of said inner tubular member.

27. A method according to claim 24 wherein said outer tubular member comprises a hollow cylindrical body surrounding said inner tubular member, and wherein said step of providing a fluid port further comprises the step of forming an aperture in said hollow cylindrical body, said aperture for communicating with said longitudinally extending channel.

28. A conversion kit comprising:

a shaver blade assembly comprising an elongated outer tubular member having a distal end, a proximal end, a cutting opening at said distal end, a hub at said proximal end, and an irrigating fluid inflow port in said outer tubular member intermediate said distal and proximal ends;

an elongated inner tubular member adapted to move relative to said outer tubular member and having a distal end, proximal end, a cutting window at said distal end, and a hub at said proximal end;

an elongated channel between said irrigating fluid inflow port and said cutting window, said channel defined by the inner surface of said outer member and the outer surface of said inner member and adapted to operate in an irrigation-only mode, an aspiration-only mode and an irrigation/aspiration mode;

an adapter means for converting said shaver blade assembly to operate in one of said modes, said shaver blade assembly automatically set to operate in an aspiration-only mode when said adapter is not in communication with a source of irrigation.