Electrical interconnection system for electrochemical generators and batteries

• US 5,709,965 A
• Filed: 04/12/1995
• Issued: 01/20/1998
• Est. Priority Date: 04/13/1994
• Status: Expired due to Fees

• Current Assignee: SAFT SA (Totalenergies Se)
• Original Assignee: SAFT SA (Totalenergies Se)
• Inventors: Ristord, Denis, Grivel, Tristan
• Primary Examiner(s): Maples, John S.
• Application Number:
  US08/420,761
• Time in Patent Office: 1,014 Days
• Field of Search: 429/211, 429/161, 429/160, 429/158, 429/178
• US Class Current: 429/158
• CPC Class Codes: H01M 50/528 Fixed electrical connections, i.e. not intended for disconnection
• CPC Class Codes: H01M 50/529 Intercell connections through partitions, e.g. in a battery casing
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

An electrical interconnection system for electrochemical generators including electrodes and connection members providing continuity of electrical current flow from the electrodes to the exterior of said generators connects the electrodes to the connection members and the connection members to each other by means of a mechanical and electrical joint. In an area in which there is initially a substantially plane contact surface between the parts to be joined, the joint is in the form of a plastic deformation of the parts to be joined and is situated at a sufficient distance from the edges of the parts for the edges not to be deformed. The plastic deformation consists in cold flow of the material of the parts in parallel directions in the same sense which immobilizes the parts relative to each other, only the parts contributing to the joint and being in intimate contact throughout the area subject to deformation.

Claims

1. Electrical interconnection system for electrochemical generators including electrodes and connection members providing continuity of electrical current flow from the electrodes to an exterior of said generators, said system characterized in that said electrodes are connected to said connection members by means of mechanical and electrical joints, wherein each joint comprises a deformation area in which there is initially a substantially plane contact surface between a connection member and the electrodes to be joined, said connection member and the electrodes joined to it having been plastically deformed together in a common direction in said deformation area to form said joint, and wherein said joint is situated at a sufficient distance from edges of said electrodes and said connection members such that said edges are not deformed, said plastic deformation comprising cold flow of material of said electrodes and said connection members in parallel in said common direction, thereby immobilizing said electrodes and said connection members relative to each other, only said electrodes and said connection members contributing to said joint and being in intimate contact throughout the area subject to deformation.

2. System according to claim 1 wherein said joint connects said electrodes of a same polarity to a current output terminal.

3. System according to claim 1 wherein said joint connects said electrodes of a same polarity to a connection member linked to a current output terminal.

4. System according to claim 1 wherein said system includes a joint in a first generator which connects said electrodes of a same polarity to said connection members, a joint in a second generator which connects said connection members to electrodes of an opposite polarity, and a joint which connects said connection members of said first generator to said connection members of said second generator.

5. System according to claim 1 wherein at least one backing part is superposed on said connection members to be joined.

6. A system according to claim 1, wherein said joint is formed by an area of contact between said connection member and said electrodes, with said connection member having in said area of contact a first portion extending in a first direction and a second portion extending in a second direction substantially transverse to said first direction, and at least one of said electrodes joined to said connection member having a first portion extending in said first direction and in mechanical and electrical contact with said first portion of said connection member, said at least one electrode further having a second portion extending in said second direction and in mechanical and electrical contact with said second portion of said connection member.

7. A system according to claim 1, wherein a deformation joint connects together connection members from different generators.

8. A monoblock type nickel-cadmium accumulator battery for traction or emergency power comprising:

an electrical interconnection, including electrodes and connection members providing continuity of electrical current flow from the electrodes to an exterior of said accumulator, said electrodes being connected to said connection members by means of a mechanical and electrical joint, wherein each joint comprises a deformation area in which there is initially a substantially plane contact surface between a connection member and the electrodes to be joined, said connection member and the electrodes joined to it having been plastically deformed together in a common direction in said deformation area to form said joint, and wherein said joint is situated at a sufficient distance from edges of said electrodes and said connection members such that said edges are not deformed, said plastic deformation comprising cold flow of material of said electrodes and said connection members in parallel in said common direction, thereby immobilizing said electrodes and said connection members relative to each other, only said electrodes and said connection members contributing to said joint and being in intimate contact throughout the area subject to deformation.

9. A battery according to claim 8, wherein said joint is formed by an area of contact between said connection member and said electrodes, with said connection member having in said area of contact a first portion extending in a first direction and a second portion extending in a second direction substantially transverse to said first direction, and at least one of said electrodes joined to said connection member having a first portion extending in said first direction and in mechanical and electrical contact with said first portion of said connection member, said at least one electrode further having a second portion extending in said second direction and in mechanical and electrical contact with said second portion of said connection member.

10. A battery according to claim 8, wherein a deformation joint connects together connection members from different generators.