Switched capacitor system for automatic battery equalization

• US 5,710,504 A
• Filed: 05/20/1996
• Issued: 01/20/1998
• Est. Priority Date: 05/20/1996
• Status: Expired due to Term

• Current Assignee: Board of Trustees of The University of Illinois
• Original Assignee: Board of Trustees of The University of Illinois
• Inventors: Pascual, Cesar, Krein, Philip T.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): SHIN, KYUNG E
• Application Number:
  US08/650,490
• Time in Patent Office: 610 Days
• Field of Search: 320/6, 320/8, 320/17, 320/15, 320/14, 320/21, 320/19, 320/1, 320/56, 320/50
• US Class Current: 180/65.8
• CPC Class Codes: H02J 7/0018 using separate charge circuits
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A switched capacitor system for automatic battery equalization can be used with series coupled batteries as well as primary and backup batteries which are alternately couplable to a load. The system includes a plurality of capacitors and a plurality of switching elements. Each of the capacitors is switched back and forth between a predetermined pair of batteries for the purpose of transferring charge therebetween and equalizing the output voltages of each of the batteries in the pair. The capacitors and switching elements can be configured in a modular fashion. Multiple modules can be used, for example, in combination with multiple batteries which are series coupled to one another. The system could be used in electric vehicles and in battery back-up systems of all types.

Claims

1. An apparatus for equalizing output voltages of at least two batteries comprising:

a capacitive storage element;

first and second switching circuits coupled to said storage element;

a control circuit wherein said control circuit is coupled to said switching circuits and wherein said switching circuits, in response to said control circuit, couple said storage element to first one battery and then the other thereby equalizing output voltages thereof.

2. An apparatus as in claim 1 wherein said storage element includes a plurality of capacitors.

3. An apparatus as in claim 1 wherein change stored on said element is transferable between the batteries as said element is coupled thereto.

4. An apparatus as in claim 1 wherein the batteries are series coupled.

5. A modular circuit for equalizing voltage on first and second batteries comprising:

a passive electrical energy storage element;

at least first and second solid state switches, wherein said switches each have a pole terminal and at least one output terminal and wherein said output terminals are coupled to respective batteries; and

wherein said pole terminals of each of said switches are coupled to said storage element whereby electrical energy from one battery can be transferred to said storage element and then transferred to the other battery thereby equalizing voltages thereof.

6. A circuit as in claim 5 which includes a control element coupled to said pole terminals.

7. A circuit as in claim 5 which includes an inductor coupled to said storage element.

8. A circuit as in claim 5 which includes a pulse generating control unit.

9. A circuit as in claim 5 wherein said storage element includes a capacitor.

10. A circuit as in claim 5 wherein each of said switches has a second output terminal and each provides a single pole, double throw function.

11. An electrical vehicle comprising:

a moveable vehicle;

a plurality of series connected, rechargeable storage cells;

a plurality of battery equalization capacitors carried on said vehicle, wherein each of said capacitors is associated with at least one of said storage cells; and

a plurality of solid state switches, coupled between said cells and said capacitors wherein first and second selected ones of said switches couple an associated capacitor to first one, then another of said cells to equalize output voltages thereof.

12. A vehicle as in claim 11 which includes circuitry for recharging said cells.

13. A vehicle as in claim 11 which includes circuitry for energizing an electric drive motor.

14. A vehicle as in claim 13 which includes an electric drive motor coupled to said energizing circuitry for moving said vehicle.

15. A vehicle as in claim 14 which includes control circuitry coupled to said switches.

16. A vehicle as in claim 11 which carries an auxiliary unit.

17. A vehicular propulsion system comprising:

a platform supported by a plurality of wheels;

an electric motor for driving at least one of said wheels to move said platform;

a plurality of series coupled, rechargeable batteries;

drive circuitry for coupling said plurality of batteries to said motor; and

battery equalizer which includes;

a plurality of battery balancing capacitors and a plurality of solid state switches wherein each said switch and an associated capacitor are coupled to a common node; and

wherein said capacitors are switchable between first and second batteries from said plurality at a predetermined rate thereby to minimize voltage differences therebetween.

18. A system as in claim 17 which includes a control element coupled at least to said drive circuitry.

19. A system as in claim 18 wherein said control element includes a programmable processor.

20. A system as in claim 17 wherein said capacitors and said switches are configured in a plurality of substantially identical modules.

21. A system as in claim 20 wherein said control element is coupled to said modules.

22. A system as in claim 21 wherein each of said modules is removably coupled to said battery equalizer.

23. A system as in claim 17 which includes a plurality of inductors wherein each of said inductors is coupled to one of said capacitors.

24. A system as in claim 17 which includes a housing for said batteries and wherein said battery equalizer is carried by said housing.

25. A method of equalizing output voltages of first and second batteries comprising:

(a) providing an electrical energy storage device;

(b) coupling one of the batteries, having a higher output voltage than the other to the storage device and transferring electrical energy from the coupled battery to the storage device during a first time interval;

(c) coupling the other of the batteries to the storage device and transferring at least part of the electrical energy stored thereat to the other battery during a second, different time interval; and

(d) repeating steps (b)-(c) above.

26. A method as in claim 25 wherein the storage device is a capacitor and wherein in step (b) charge is transferred from the one battery to the capacitor thereby increasing a voltage thereon.

27. A method as in claim 26 wherein in step (c) charge is transferred from the capacitor, thereby reducing the voltage thereon, to the other battery.

28. An apparatus for equalizing output voltages of a plurality of batteries comprising:

a capacitive storage element;

switching circuits coupled to the batteries and to said element; and

a control circuit coupled to said switching circuits and wherein said switching circuits in response to said control circuit couple said elements to said batteries sequentially thereby equalizing output voltages of the batteries.

29. An apparatus as in claim 28 wherein the batteries are series coupled.

30. A system to supply DC-type electrical energy to a load primarily from a source of AC and secondarily from a plurality of batteries, the system comprising:

at least first and second batteries;

a battery equalizer having at least one battery voltage equalizing capacitor;

at least first and second solid state switches wherein said switches couple said capacitor, first across one then the other of the batteries, at a predetermined rate, to thereby equalize output voltages thereof;

a transfer switch having a primary input, a secondary import and output port wherein said secondary input is coupled to at least one of said batteries and said output port is coupled to the load;

an AC to DC converter system with an AC input and a DC output wherein said AC input is couplable to a source of AC and said DC output is coupled to said primary input of said switch.

31. A system as in claim 30 wherein said equalizer includes a control unit having a clock source, wherein said clock source is coupled to said switches.

32. A system as in claim 30 wherein said batteries are coupled in series.

33. A system as in claim 30 which includes an inductor coupled to said capacitor.

34. A system as in claim 30 wherein the load is a portion of a telecommunications system and said transfer switch automatically switches from a first state of supplying energy to the load from said converter to a second state of supplying energy from at least one of said batteries in response to a loss of AC-type energy.

35. A system as in claim 30 wherein said equalizer includes a plurality of series connected batteries and a plurality of equalizing capacitors coupled to a plurality of switches.

36. A system as in claim 35 wherein said equalizer includes a common clock source coupled to said switches whereby said switches couple each of said capacitors to one battery and then to another.

37. A system as in claim 35 wherein said equalizer includes a plurality of clock sources wherein members of said plurality are coupled to selected switches.

38. A system as in claim 30 wherein the load is a portion of a data processing system and said transfer switch and said transfer switch automatically switches from a first state of supplying energy to the load from said converter to a second state of supplying energy from at least one of said batteries in response to a loss of AC-type energy.