Flywheel energy storage for operating elevators

• US 5,712,456 A
• Filed: 04/10/1996
• Issued: 01/27/1998
• Est. Priority Date: 04/10/1996
• Status: Expired due to Fees

• Current Assignee: Otis Elevator Company (Otis Worldwide Corp.)
• Original Assignee: Otis Elevator Company (Otis Worldwide Corp.)
• Inventors: McCarthy, Richard C., Bittar, Joseph
• Primary Examiner(s): NAPPI, ROBERT E
• Application Number:
  US08/632,377
• Time in Patent Office: 657 Days
• Field of Search: 187/290, 187/289, 187/277, 187/296, 187/297, 322/4
• US Class Current: 187/290
• CPC Class Codes: B66B 1/28 electrical detecting excessive speed B66B5/04 ; control of electrical motor H02P
• CPC Class Codes: B66B 1/302 for energy saving
• CPC Class Codes: B66B 1/308 with AC powered elevator drive

Abstract

An elevator system, having a three phase rectifier (20) which converts energy from a three phase AC main (21) to provide DC power on a bus (19) to a three phase inverter (18) that drives a three phase inductive hoist motor (17), utilizes regenerated energy applied (46, 47) to a boost regulator (52) to drive (54, 55) a flywheel motor generator (26) to store the regenerated energy in the form of inertia therein. When the flywheel motor generator reaches a limiting speed, any continued regenerated energy is dumped (59, 60) in an energy dissipating device (61). During periods of high demand, the inertial energy stored in the flywheel motor generator is utilized (67, 68) to add energy to the DC bus to provide additional current to the three phase inverter for driving the hoist motor. The control is provided by software embedded in an elevator computer (such as used for dispatching and motion control).

Claims

1. An energy conserving, regenerative elevator system which derives principal electric power from an AC main, comprising:

a hoist motor;

a motor drive system for converting power in the AC main for providing power to said hoist motor;

a flywheel motor generator capable of storing an amount of energy as rotational inertia which is significant compared with the energy required for an elevator to accelerate and make a fully loaded up run;

and a current controller for utilizing electrical energy generated by said flywheel motor generator to assist in driving said hoist motor during periods of high power demand, and for utilizing electric energy generated by regenerative operation of said hoist motor to drive said flywheel motor/generator so as to increase its rotational inertia, thereby to store energy therein in the form of rotational inertia and to use that energy in the form of electricity generated by said flywheel motor/generator to assist in driving said hoist motor.

2. A regenerative system according to claim 1, further comprising:

an electric power dissipator; and

wherein said current controller utilizes said electrical energy generated by said regenerative operation of said hoist motor to drive said flywheel motor/generator so as to increase its rotational inertia so long as said flywheel motor/generator does not exceed a rotary speed limit, and said current controller applies said electrical energy generated by said regenerative operation of said hoist motor to said electric power dissipator whenever said flywheel motor/generator reaches said rotary speed limit.

3. A regenerative system according to claim 1 wherein said flywheel motor/generator is a DC motor/generator.

4. A regenerative system according to claim 1 wherein said hoist motor is an induction motor.

5. A regenerative system according to claim 4 wherein said hoist motor is a three phase induction motor.

6. A regenerative system according to claim 4 wherein said motor drive system includes a rectifier responsive to AC power in said main to provide DC power on a bus and an AC inverter responsive to DC power on said bus to drive said hoist motor.

7. A regenerative system according to claim 1 wherein said current controller comprises transistor switches, the conduction of which is controlled by a computer responsive to electric operating parameters extant in said motor drive system.

8. An energy conserving, regenerative elevator system which derives principal electric power from an AC main, comprising:

a hoist motor;

a motor drive system for converting power in the AC main for providing power to said hoist motor;

a flywheel motor/generator capable of storing an amount of energy as rotational inertia which is sufficient to provide power on the order of the difference between the average power required by the elevator hoist motor and the peak power required during a heavy-power-demand run of the elevator;

and a current controller for utilizing electrical energy generated by said flywheel motor generator to assist in driving said hoist motor during periods of high power demand, and for utilizing electric energy generated by regenerative operation of said hoist motor to drive said flywheel motor/generator so as to increase its rotational inertia, thereby to store energy therein in the form of rotational inertia and to use that energy in the form of electricity generated by said flywheel motor/generator to assist in driving said hoist motor.

9. A method of operating an elevator system having a hoist motor, a motor drive system for converting power in an AC main to provide power to said hoist motor, and an electric power dissipator for dissipating electric energy generated by regenerative operation of said hoist motor;

comprising;

utilizing electric energy generated by regenerative operation of said hoist motor to drive a flywheel motor/generator so as to increase its rotational inertia up to a limiting rotary speed, thereby to store energy therein in the form of rotational inertia;

utilizing electrical energy generated by said flywheel motor generator to provide additional power to said hoist motor during high-power-demand operation thereof; and

applying power generated by regenerative operation of said hoist motor, whenever said flywheel motor-generator is rotating at said limiting rotary speed, to said electric power dissipator.