Adjustable hinge

• US 5,713,105 A
• Filed: 09/20/1996
• Issued: 02/03/1998
• Est. Priority Date: 09/20/1996
• Status: Expired due to Fees

• Current Assignee: Fisher & Paykel Limited (Haier Group Company), Lawrence Brothers, Inc.
• Original Assignee: Lawrence Brothers, Inc.
• Inventors: Toomey, Mark H.
• Primary Examiner(s): MAH, CHUCK Y
• Application Number:
  US08/717,270
• Time in Patent Office: 501 Days
• Field of Search: 16/243, 16/245-248, 16/235-238, 16/382, 16/387, 16/DIG. 43, 16/DIG. 39
• US Class Current: 16/245
• CPC Class Codes: E05D 2003/025 having three knuckles
• CPC Class Codes: E05D 2003/027 the end knuckles being mutually connected
• CPC Class Codes: E05D 2007/0469 in an axial direction
• CPC Class Codes: E05D 2007/0476 Pocket hinges
• CPC Class Codes: E05D 2007/0484 in a radial direction
• CPC Class Codes: E05D 2007/1027 by axially moving free pins
• CPC Class Codes: E05D 7/0423 Screw-and-nut mechanisms E05D7/0407, E05D7/043 take precedence
• CPC Class Codes: E05D 7/1005 by axially moving free pins, balls or sockets
• CPC Class Codes: E05Y 2900/132 Doors

Abstract

A vertically adjustable hinge which permits easy, small and precise vertical adjustments. The hinge includes a body, a first leaf and a second leaf. It should be noted that the hinge may be provided only as a body and a first leaf for retro-fitting on to an existing second leaf. The body includes a leaf cavity, an adjustment mechanism cavity and, where necessary, a window. The window extends from a face side of the body and communicates with the adjustment mechanism cavity. The adjustment mechanism cavity communicates with the leaf cavity. The leaf cavity is sized and dimensioned to receive a planer portion of the first leaf therein with additional space for vertical adjustment of the first leaf. An adjustment mechanism is provided in the form of an elongated jack screw having a head which engages a slot formed in the first leaf and a threaded portion which engages a fixed thread. In another embodiment the adjustment mechanism is arranged with the head engaged with the body and the fixed thread disposed relative to the first leaf. In both embodiments, the adjustment mechanism is disposed in the adjustment mechanism cavity. A drive portion is provided on the adjustment mechanism of both embodiments to allow rotary movement of the adjustment mechanism to produce vertical displacement thereof.

Claims

1. A vertically adjustable hinge comprising:

a body for attachment to a first structure;

a first leaf adjustably retained in said body and having a first joint portion extending from said body;

a second leaf for attachment to a second structure and having a second joint portion engaged with said first joint portion of said first leaf;

a slot in said first leaf positioned in a portion of said first leaf retained within said body;

a fixed thread retained by one of said body and said slot in said first leaf; and

a vertical adjustment mechanism positioned in said body, said adjustment mechanism including a first end retained by the other of said body and said slot in said first leaf and a threaded portion threadedly engaged with said fixed thread, rotation of said adjustment mechanism producing displacement of said first leaf relative to said body.

2. A vertically adjustable hinge as recited in claim 1, wherein:

said fixed thread is retained by said slot in said first leaf;

said vertical adjustment mechanism is oriented with said first end retained in said body; and

said threaded portion of said vertical adjustment mechanism is engaged with said fixed thread in said slot in said first leaf.

3. A vertically adjustable hinge as recited in claim 1, wherein:

said fixed thread is retained in said body;

said first end of said vertical adjustment mechanism is retained by said slot in said first leaf; and

said threaded portion of said vertical adjustment mechanism is engaged with said fixed thread retained in said body.

4. A vertically adjustable hinge as recited in claim 3, further comprising:

said slot in said first leaf defining a T-shaped slot, said first end of said adjustment mechanism having a head sized and dimensioned for engagement in said T-shaped slot with two opposed cross extensions of said T-shaped slot receiving corresponding radially extending portions of said head.

5. A vertically adjustable hinge as recited in claim 3, said adjustment mechanism further comprising:

an axially elongated shaft having a head on a first end thereof and said threaded portion disposed opposite said head; and

a drive portion disposed on said shaft spaced from said head for engagement by a tool.

6. A vertically adjustable hinge as recited in claim 3, wherein

said body defines a leaf cavity therein

said body also defines an adjustment mechanism cavity in which a portion of said adjustment mechanism and said fixed thread is retained;

and said body includes a window extending from a face side of said body and communicating with said adjustment mechanism cavity for providing access to a portion of said adjustment mechanism to facilitate engagement by a tool with said adjustment mechanism when said adjustment mechanism is attached to a first structure to effect vertical movement of said first leaf within said leaf cavity.

7. A vertically adjustable hinge as recited in claim 6, wherein:

said fixed thread comprising a nut having threads, said nut being captively retained in said adjustment mechanism cavity, said threaded portion of said adjustment mechanism engaging said threads in said nut resulting in vertical movement of said adjustment mechanism, and said first leaf engaged therewith, upon rotation of that adjustment mechanism by engagement of a tool with said drive portion.

8. A vertically adjustable hinge as recited in claim 3, further comprising:

a drive portion disposed on said adjustment mechanism between said first end and said threaded portion, said drive portion being engagable by a tool to rotate said adjustment mechanism;

a leaf cavity defined in said body for receiving said first leaf therein, said leaf cavity being sized and dimensioned to permit vertical displacement of said first leaf retained therein;

an adjustment mechanism cavity defined in said body communicating with said leaf cavity, said adjustment mechanism being disposed in said adjustment mechanism cavity and extending into said leaf cavity, said first end of said adjustment mechanism engaging said slot in said first leaf; and

an adjustment window communicating with at least said adjustment mechanism cavity, said drive portion being aligned for access thereto through said window to facilitate engagement of a tool with said drive portion to effect rotation of said adjustment mechanism for vertically adjusting said first leaf.

9. A vertically adjustable hinge as recited in claim 3, further comprising:

said body having a face side and a concealed side;

a leaf cavity defined in said body parallely oriented relative to said face side and concealed side;

an adjustment mechanism cavity in said body communicating with said leaf cavity, said adjustment mechanism being disposed in said adjustment mechanism cavity and extending into said leaf cavity for engaging said first end of said adjustment mechanism with said slot in said first leaf;

a window formed in said body extending through said face side and communicating with said adjustment mechanism cavity; and

a drive portion of said adjustment mechanism positioned between said threaded portion and said first end, the drive portion being accessible through said window for facilitating engagement of a tool with said drive portion to rotate said adjustment mechanism to produce vertical displacement of said adjustment mechanism and said first leaf engaged therewith.

10. A vertically adjustable hinge as recited in claim 9, said adjustment mechanism cavity extending through said concealed side of said body, said adjustment mechanism being disposed in said adjustment mechanism cavity from said concealed side of said body, a retaining panel positioned, over said adjustment mechanism cavity and attached to said concealed side of said body to retain said adjustment mechanism in said adjustment mechanism cavity.

11. A vertically adjustable hinge as recited in claim 10, said retaining panel further comprising:

an aligning flange extending from said retaining panel inwardly into said adjustment mechanism cavity, an edge of said aligning flange being positioned in close proximity to said adjustment mechanism for promoting axial alignment of said adjustment mechanism along a rotary axis.

12. An adjustable hinge leaf comprising:

a body;

a first leaf adjustably retained in said body;

said first leaf having a slot positioned in a portion of said first leaf retained within said body;

a fixed thread retained in said body;

a vertical adjustment mechanism positioned in said body, said adjustment mechanism including a first end engaged by said slot of said first leaf and a threaded portion engaged with said fixed thread in said body; and

a drive portion disposed on said vertical adjustment mechanism between said first end and said threaded portion being accessible through an opening in said body for engagement by a tool.

13. An adjustable hinge leaf comprising:

a body;

a first leaf adjustably retained in said body;

a fixed thread retained by one of said body and said first leaf;

a vertical adjustment mechanism positioned in said body, said adjustment mechanism including a first end retained by the other of said body and said first leaf and a threaded portion engaged with said fixed thread; and

a drive portion on said adjustment mechanism for engagement by a tool to rotate said adjustment mechanism producing displacement of said first leaf relative to said body.

14. An adjustable hinge leaf as recited in claim 13, further comprising:

said drive portion being disposed on an end of said adjustment mechanism and being generally coaxial with said adjustment mechanism for engagement with said adjustment mechanism and rotation thereof.

15. A vertically adjustable hinge comprising:

a body;

a leaf cavity defined in said body;

a first leaf having a planer portion positioned in said leaf cavity and a joint portion extending from said leaf cavity;

a second leaf having a second joint portion attached to said joint portion of said first leaf, said first leaf and said second leaf being pivotable relative to one another;

an adjustment mechanism cavity in said body communicating with said leaf cavity;

an axially elongated adjustment mechanism disposed in said adjustment mechanism cavity and extending into said leaf cavity;

a slot in said planer portion of said first leaf, said slot being sized, dimensioned and positioned for engagement with and end of said adjustment mechanism;

a window extending through a face side of said body and communicating with said adjustment mechanism cavity;

a nut retained in said adjustment mechanism cavity; and

said adjustment mechanism having a threaded portion threadedly engaged with said nut to provide displacement of said first leaf in said leaf cavity upon rotation of said adjustment mechanism.

16. A vertically adjustable hinge as recited in claim 15, further comprising:

said slot defined in said first leaf defining a T-shaped slot, said first end of said adjustment mechanism having a head sized and dimensioned for engagement in said T-shaped slot with two opposed cross extensions of said T-shaped slot receiving radially extending portions of said head.

17. A vertically adjustable hinge as recited in claim 15, said adjustment mechanism further comprising:

an axially elongated shaft having a head on a first end thereof and said threaded portion disposed opposite said head; and

a drive portion disposed on said shaft between said head and said threaded portion for engagement by a tool.

18. A vertically adjustable hinge as recited in claim 15, said body having a face side and a concealed side, said adjustment mechanism cavity extending through said concealed side of said body, said adjustment mechanism being disposed in said adjustment mechanism cavity from said concealed side of said body, a retaining panel positioned over said adjustment mechanism cavity and attached to said concealed side of said body to retain said adjustment mechanism in said adjustment mechanism cavity.

19. A vertically adjustable hinge as recited in claim 18, said retaining panel further comprising:

an aligning flange extending from said retaining panel inwardly into said adjustment mechanism cavity, an edge of said aligning flange being positioned in close proximity to said adjustment mechanism for promoting axial alignment of said adjustment mechanism along a rotary axis.

20. A vertically adjustable hinge as recited in claim 15, further comprising said first leaf and said second leaf being independent structures, said first joint portion of said first leaf defining at least one hinge knuckle and said second joint portion of said second leaf including at least one knuckle, a hinge pin extending through said knuckles on said first leaf and said second leaf to provide a pivoting action.

21. A vertically adjustable hinge leaf comprising:

a body;

a leaf cavity defined in said body;

a leaf having a planer portion positioned in said leaf cavity and a joint portion extending from said leaf cavity;

an adjustment mechanism cavity in said body communicating with said leaf cavity;

an axially elongated adjustment mechanism disposed in said adjustment mechanism cavity and extending into said leaf cavity;

a slot in said planer portion of said leaf, said slot being sized, dimensioned and positioned for engagement with and end of said adjustment mechanism;

a window extending through a face side of said body and communicating with said adjustment mechanism cavity;

a nut retained in said adjustment mechanism cavity; and

said adjustment mechanism having a threaded portion threadedly engaged with said nut to provide displacement of said leaf in said leaf cavity upon rotation of said adjustment mechanism.

22. A vertically adjustable hinge as recited in claim 21, further comprising:

said slot defined in said first leaf defining a T-shaped slot, said first end of said adjustment mechanism having a head sized and dimensioned for engagement in said T-shaped slot with two opposed cross extensions of said T-shaped slot receiving radially extending portions of said head.

23. A vertically adjustable hinge as recited in claim 21, said adjustment mechanism further comprising:

an axially elongated shaft having a head on a first end thereof and said threaded portion disposed opposite said head; and

a drive portion disposed on said shaft between said head and said threaded portion for engagement by a tool.

24. A vertically adjustable hinge as recited in claim 21, said body having a face side and a concealed side, said adjustment mechanism cavity extending through said concealed side of said body, said adjustment mechanism being disposed in said adjustment mechanism cavity from said concealed side of said body, a retaining panel positioned over said adjustment mechanism cavity and attached to said concealed side of said body to retain said adjustment mechanism in said adjustment mechanism cavity.

25. A vertically adjustable hinge as recited in claim 24, said retaining panel further comprising:

an aligning flange extending from said retaining panel inwardly into said adjustment mechanism cavity, an edge of said aligning flange being positioned in close proximity to said adjustment mechanism for promoting axial alignment of said adjustment mechanism along a rotary axis.