Production of biodiesel, lubricants and fuel and lubricant additives

• US 5,713,965 A
• Filed: 04/12/1996
• Issued: 02/03/1998
• Est. Priority Date: 04/12/1996
• Status: Expired due to Fees

• Current Assignee: The United States of America As Represented By The Secretary of Agriculture
• Original Assignee: United States Department Of Agriculture
• Inventors: Nelson, Lloyd A., Foglia, Thomas A., Marmer, William N.
• Primary Examiner(s): McAvoy, Ellen M.
• Application Number:
  US08/631,498
• Time in Patent Office: 662 Days
• Field of Search: 435/134, 435/135, 435/198, 44/388
• US Class Current: 44/388
• CPC Class Codes: C10L 1/026 for compression ignition
• CPC Class Codes: C10L 1/19 Esters ester radical containing compounds; ester ethers; carbonic acid esters C10L1/1802, C10L1/1805, C10L1/1808, C10L1/1811, C10L1/1814, C10L1/1817 take precedence
• CPC Class Codes: C10M 105/34 of monocarboxylic acids
• CPC Class Codes: C10M 2207/281 of (cyclo)aliphatic monocarboxylic acids
• CPC Class Codes: C10M 2207/282 of (cyclo)aliphatic oolycarboxylic acids
• CPC Class Codes: C10M 2207/283 of polyhydroxy compounds
• CPC Class Codes: C10M 2207/286 of polymerised unsaturated acids
• CPC Class Codes: C11C 3/003 by esterification of fatty acids with alcohols C11C3/02 takes precedence
• CPC Class Codes: C12P 7/649 Biodiesel, i.e. fatty acid alkyl esters
• CPC Class Codes: Y02E 50/10 Biofuels, e.g. bio-diesel

Abstract

A method is described which utilizes lipases to transesterify triglyceride-containing substances and to esterify free fatty acids to alkyl esters using short chain alcohols. The alkyl esters are useful as alternatives or additives to automotive fuels and lubricants. The method is particularly advantageous because it utilizes inexpensive feedstocks such as animal fats, vegetable oils, rendered fats and restaurant grease as substrates.

Claims

1. A method of producing alkyl esters useful as biofuels and lubricants from triglyceride- or free fatty acid-containing substances, said method comprising

a) dissolving said triglyceride- or free fatty acid-containing substance in an organic solvent,

b) combining the dissolved triglyceride- or free fatty acid-containing substance with an alcohol and a lipase to form a reaction mixture,

c) incubating the reaction mixture for a time and at a temperature sufficient for transesterification between the triglyceride or esterification between the free fatty acid and the alcohol to occur,

d) separating the alkyl esters from the reaction mixture.

2. The method of claim 1, wherein the triglyceride- or free fatty acid-containing substance is selected from the group consisting of tallow, vegetable oils, greases, animal fats and rendered fats and oils.

3. The method of claim 2, wherein the triglyceride- or free fatty acid-containing substance is tallow or grease.

4. The method of claim 1, wherein said alcohol is ethanol, propanol, isopropanol, 1-butanol, 2-butanol or isobutanol.

5. The method of claim 1, wherein said alcohol is a secondary alcohol and water is present in the reaction mixture.

6. The method of claim 5, wherein water is present in the reaction mixture in an amount up to about 6 mol % of the triglyceride- or free fatty acid-containing substance.

7. The method of claim 1, wherein alcohol is present in the reaction mixture in an amount from about 3 to about 10 moles per 1 mole triglyceride- or free fatty acid-containing substance.

8. The method of claim 1, wherein said organic solvent is an alkane, arene, chlorinated solvent or petroleum ether.

9. The method of claim 8, wherein said organic solvent is hexane, petroleum ether, isooctane.

10. The method of claim 9, wherein said organic solvent is hexane or petroleum ether.

11. The method of claim 1, wherein the lipase is from Mucor miehei or from Candida antarctica.

12. The method of claim 1, wherein said reaction mixture is incubated from about 4 to about 16 hours.

13. The method of claim 1, wherein said reaction mixture is incubated at a temperature of about 30°

C. to about 60°

C.