Emulsion for robust sensing

• US 5,714,122 A
• Filed: 11/22/1995
• Issued: 02/03/1998
• Est. Priority Date: 11/22/1995
• Status: Expired due to Term

• Current Assignee: Terumo Cardiovascular Systems Corporation (Terumo Corporation)
• Original Assignee: 3M Company
• Inventors: Wood, Kenneth B., Rueb, Christopher J., Baker, James A., Hamer, Monica A., Bretscher, Kathryn R., Nguyen, Mai T.
• Primary Examiner(s): Snay, Jeffrey
• Application Number:
  US08/562,036
• Time in Patent Office: 804 Days
• Field of Search: 422/82.05, 422/82.06, 422/82.07, 422/82.08, 436/172, 436/164, 436/166, 436/167
• US Class Current: 422/82.07
• CPC Class Codes: G01N 31/223 for investigating presence of specific gases or aerosols G01N31/221, G01N31/222 take precedence; actuation of fire alarm by presence of smoke or gases G08B17/10
• CPC Class Codes: G01N 33/4925 measuring blood gas content, e.g. O2, CO2 , HCO3
• CPC Class Codes: G01N 33/84 involving inorganic compounds or pH

Abstract

The present invention provides an optical fluorescence based sensor for measuring the concentration of a gas (e.g., CO₂ or ammonia) in a medium such as blood which has superior dry web sensor performance, enhanced sensor consistency for transparent sensor calibration, improved autoclave stability and rapid rehydration of the sensor. In a preferred embodiment, the sensors of the present invention comprise microcompartments of an aqueous phase having a pH sensitive indicator component and a nonionic amphipathic surfactant within a hydrophobic barrier phase comprising a plurality of dispersed hydrophobic particles.

Claims

1. A gas sensing composition, comprising:

a dispersed first phase comprising droplets which are substantially smaller in at least one dimension than the thickness of the sensing composition, wherein the first phase contains at least one substantially water soluble emulsification enhancement agent;

at least one water soluble indicator component effective to provide a signal in response to the concentration of a gas in a medium to which the sensing composition is exposed, and a humectant; and

a hydrophobic second phase which is permeable to the analyte and impermeable to ionized hydrogen, wherein the second phase contains at least one substantially water insoluble emulsification enhancement agent.

2. A gas sensing composition according to claim 1, wherein the water soluble emulsification enhancement agent comprises a nonionic, amphipathic copolymer having a weight average molecular weight between 500 and 20,000.

3. A gas sensing composition according to claim 1, wherein the water soluble emulsification enhancement agent comprises a nonionic, amphipathic copolymer and is present in a concentration of between 0.01 and 5 weight % in the sensing composition.

4. A gas sensing composition according to claim 1, wherein the second phase comprises a carbon dioxide permeable polymeric material.

5. A gas sensing composition according to claim 1, wherein the second phase is a silicone material.

6. A gas sensing composition according to claim 1, wherein the humectant is a water soluble molecule with weight average molecular weight below 4 million.

7. A gas sensing composition according to claim 1, wherein the humectant is selected from the group consisting of:

hydroxypropyl starch, hydroxyethyl starch, dextran, polyvinylalcohol, glycerol, polyvinylpyrrolidone, xanthan gum, gum arabic, methyl cellulose, tragacanth, acacia, agar, pectin, sodium alginate, alginate derivatives, proteins, gelatins, guar gum, polyethylene glycol, polyethylene oxide, and hydrogels.

8. A gas sensing composition according to claim 1, wherein the humectant is thermally stable at temperatures up to 121°

C. for 1 hour.

9. A gas sensing composition according to claim 1, wherein the humectant provides a sensor having a shorter equilibration time when the sensor is moved from a dry environment to a humid or aqueous environment compared to a sensor that does not contain a humectant.

10. A gas sensing composition according to claim 1, wherein the humectant is present in an amount between about 0.5 and 99% by weight of the dispersed phase.

11. A gas sensing composition according to claim 1, wherein the humectant is present in an amount between 1 and 70% by weight of the dispersed phase.

12. A gas sensing composition according to claim 1, wherein the humectant is present in an amount between 5 and 30% by weight of the dispersed phase.

13. A gas sensing composition according to claim 1, wherein the indicator component is a pH sensitive dye.

14. A gas sensing composition of claim 1, wherein the indicator component is selected from the group consisting of:

hydroxypyrene trisulfonic acid, and salts of hydroxypyrene trisulfonic acid.

15. A gas sensing composition according to claim 1, wherein the volume of the aqueous phase occupies 10 to 60% of the sensing composition.

16. A gas sensing composition according to claim 1, wherein the hydrophobic particles are present in a concentration of between 0.1 and 20 weight % in the sensing composition.

17. A gas sensing composition according to claim 1, wherein the initial elastic modulus of the uncured emulsion is greater than 100 Pa and the equilibrium elastic modulus at 48 hours is greater than 100 Pa.

18. A gas sensing composition according to claim 1, wherein the dispersed first phase further includes a buffer and an osmoregulatory agent.

19. A gas sensing composition according to claim 18, wherein the buffer is selected from the group consisting of bicarbonate or phosphate ion based buffer solution.

20. A gas sensing composition according to claim 18, wherein the dispersed first phase has a pH from about 5 to 14.

21. A gas sensing composition according to claim 1, wherein the water soluble emulsification enhancement agent comprises a nonionic, amphipathic copolymer containing both hydrophilic and hydrophobic moieties.

22. A gas sensing composition according to claim 21, wherein the hydrophilic moiety is polyethylene oxide and the hydrophobic moiety is polypropylene oxide.

23. A gas sensing composition according to claim 21, wherein the water soluble emulsification enhancement agent is an ABA block copolymer, wherein the A block is a polyethylene oxide molecule and the B block is polypropylene oxide molecule.

24. A gas sensing composition according to claim 21, wherein the water soluble emulsification enhancement agent is a BAB block copolymer, wherein the A block is a polyethylene oxide molecule and the B block is polypropylene oxide molecule.

25. A gas sensing composition according to claim 21, wherein the water soluble emulsification enhancement agent has an HLB of at least 5.

26. A gas sensing composition according to claim 21, wherein the water soluble emulsification enhancement agent has an HLB of at least 10.

27. A gas sensing composition according to claim 21, wherein the water soluble emulsification enhancement agent has a weight average molecular weight between 100 and 50,000.

28. A gas sensing composition according to claim 21, wherein the droplets have an average size less than 5 microns.

29. A gas sensing composition according to claim 21, wherein the initial elastic modulus of the uncured emulsion is greater than 200 Pa and the equilibrium elastic modulus at 48 hours is greater than 200 Pa.

30. A gas sensing composition according to claim 21, wherein the water insoluble emulsification enhancement agent comprises a plurality of dispersed hydrophobic particles.

31. A gas sensing composition according to claim 30, wherein the hydrophobic particles have a mean volume particle size less than 5 microns.

32. A gas sensing composition according to claim 30, wherein the hydrophobic particles comprise surface treated colloidal silica.

33. A gas sensing composition according to claim 30, wherein the hydrophobic particles are chemically bonded to the hydrophobic second phase.

34. A gas sensing composition according to claim 30, wherein the second phase comprises polydimethylsiloxane.

35. A gas sensing composition according to claim 30, wherein the initial elastic modulus of the uncured emulsion is greater than 300 Pa and the equilibrium elastic modulus at 48 hours is greater than 300 Pa.

36. A sensor for measuring the concentration of an analyte in a medium comprising:

a sensing element comprising a sensing composition according to claim 1;

an excitation assembly positioned and adapted to provide an excitation signal to the sensing element;

a detector assembly positioned and adapted to detect an emitted signal from the sensing element, the sensing element being capable of providing the emitted signal in response to being exposed to the excitation signal; and

a processor assembly positioned and adapted to analyze the emitted signal in determining the concentration of the analyte in the medium.

37. A sensor for measuring the concentration of an analyte in a medium comprising:

a sensing element comprising a sensing composition according to claim 30;

an excitation assembly positioned and adapted to provide an excitation signal to the sensing element;

a detector assembly positioned and adapted to detect an emitted signal from the sensing element, the sensing element being capable of providing the emitted signal in response to being exposed to the excitation signal; and

a processor assembly positioned and adapted to analyze the emitted signal in determining the concentration of the analyte in the medium.

38. A dry gas sensing composition, comprising:

a dispersed first phase comprising droplets which are substantially smaller in at least one dimension than the thickness of the sensing composition, wherein the first phase contains a humectant and at least one soluble indicator component effective to provide a signal in response to the concentration of an analyte in a medium to which the sensing composition is exposed; and

a hydrophobic second phase which is permeable to the analyte and impermeable to ionized hydrogen, wherein the sensing composition provides an effective signal in response to the gas when the medium is dry.

39. A dry gas sensing composition according to claim 38, wherein the first phase comprises at least 20 percent by weight humectant.

40. A dry gas sensing composition according to claim 38, wherein the first phase comprises at least 70 percent by weight humectant.

41. A dry gas sensing composition according to claim 38, wherein the first phase further contains at least one substantially water soluble emulsification enhancement agent comprising a nonionic, amphipathic copolymer containing both hydrophilic and hydrophobic moieties, and the second phase further contains at least one substantially water insoluble emulsification enhancement agent comprising a plurality of dispersed hydrophobic particles.

42. A sensor for measuring the concentration of an analyte in a medium comprising:

a sensing element comprising a sensing composition according to claim 38;

an excitation assembly positioned and adapted to provide an excitation signal to the sensing element;

a detector assembly positioned and adapted to detect an emitted signal from the sensing element, the sensing element being capable of providing the emitted signal in response to being exposed to the excitation signal; and

a processor assembly positioned and adapted to analyze the emitted signal in determining the concentration of the analyte in the medium.

43. A dry gas sensing composition, comprising:

a dispersed first phase comprising droplets which are substantially smaller in at least one dimension than the thickness of the sensing composition, wherein the first phase contains glycerol and at least one soluble indicator component effective to provide a signal in response to the concentration of an analyte in a medium to which the sensing composition is exposed; and

a hydrophobic second phase which is permeable to the analyte and impermeable to ionized hydrogen, wherein the sensing composition provides an effective signal in response to the gas when the medium is dry.

44. A dry gas sensing composition according to claim 43, wherein the first phase comprises at least 30 percent by weight glycerol.

45. A dry gas sensing composition according to claim 43, wherein the first phase comprises at least 50 percent by weight glycerol.

46. A dry gas sensing composition according to claim 43, wherein the first phase further contains at least one substantially water soluble emulsification enhancement agent comprising a nonionic, amphipathic copolymer containing both hydrophilic and hydrophobic moieties, and the second phase further contains at least one substantially water insoluble emulsification enhancement agent comprising a plurality of dispersed hydrophobic particles.

47. A sensor for measuring the concentration of an analyte in a medium comprising:

a sensing element comprising a sensing composition according to claim 43;

an excitation assembly positioned and adapted to provide an excitation signal to the sensing element;

a detector assembly positioned and adapted to detect an emitted signal from the sensing element, the senshg element being capable of providing the emitted signal in response to being exposed to the excitation signal; and

a processor assembly positioned and adapted to analyze the emitted signal in determining the concentration of the analyte in the medium.