System for increasing flow uniformity

• US 5,716,194 A
• Filed: 09/12/1994
• Issued: 02/10/1998
• Est. Priority Date: 09/12/1994
• Status: Expired due to Term

• Current Assignee: Carefusion 303 Incorporated (Becton, Dickinson & Co)
• Original Assignee: IVAC Medical Systems, Inc. (Becton, Dickinson & Co)
• Inventors: Voss, Gregory I., Butterfield, Robert D.
• Primary Examiner(s): Thorpe, Timothy
• Assistant Examiner(s): THAI, XUAN MARIAN
• Application Number:
  US08/305,677
• Time in Patent Office: 1,247 Days
• Field of Search: 417/12, 417/44.1, 417/45, 417/43, 417/53, 417/279, 417/290, 417/293, 417/300, 417/326, 318/685, 318/696, 604/153
• US Class Current: 417/43
• CPC Class Codes: A61M 5/16831 Monitoring, detecting, signalling or eliminating infusion flow anomalies low-level float-valves causing cut-off A61M5/40; indicating or recording presence, absence or direction of flow in general G01P13/0066
• CPC Class Codes: F04B 2203/0213 Pulses per unit of time (pulse motor)
• CPC Class Codes: F04B 43/082 the tubular flexible member being pressed against a wall by a number of elements, each having an alternating movement in a direction perpendicular to the axes of the tubular member and each having its own driving mechanism
• CPC Class Codes: F04B 49/065 and making use of computers

Abstract

A pumping mechanism moving in movement increments is controlled to space those movement increments in direct proportion to the volume resulting from each movement increment. In a further aspect, movement increments are grouped to result in approximately equal volumes per group. The mechanism moves continuously through the movement increments in each group. Groups are spaced to result in approximately equal flow volumes per group. The number of groups decreases as the flow rate increases. The number of movement increments in each group and the volume of each group increase as the flow rate increases.

Claims

1. A system for increasing the uniformity of flow of fluid through a conduit comprising:

a drive device that moves in movement increments;

a pumping mechanism coupled to the drive device that pumps fluid through the conduit in volume increments in response to movement increments of the drive device, each volume increment corresponding to a respective movement increment of the drive device, at least some of the volume increments differing from other volume increments; and

a processor configured to control the drive device to space the movement increments by an amount of time directly proportional to the volume increments corresponding to the respective movement increments.

2. The system according to claim 1 wherein:

the drive device comprises a step motor coupled to the pumping mechanism, each step of the step motor resulting in a respective volume increment;

the processor is configured to control the step motor to space the steps by an amount directly proportional to the volume increments corresponding to the respective steps.

3. The system according to claim 2 wherein the pumping mechanism comprises a linear peristaltic mechanism having a plurality of peristaltic fingers, one of which is a downstream finger, all of which are movable into and out of engagement with the conduit, the movement of the fingers being controlled by the step motor.

4. The system according to claim 3 wherein the processor is configured to control the step motor to continuously move through a predetermined number of step motor to delay in the event that negative flow would result with a movement of a peristaltic finger.

5. The system according to claim 1 wherein:

the processor is configured to control the drive device to move continuously through predetermined numbers of movement increments to form a plurality of groups of movement increments; and

the processor is configured to control the drive device to space movement between groups of movement increments by an amount of time directly proportional to the sum of the volume increments corresponding to the respective group of movement increments.

6. The system according to claim 5 wherein:

the processor is configured to select the number of movement increments included in each group of movement increments to result in the sums of the volume increments of each group of movement increments being approximately equal.

7. The system according to claim 5 in which the processor is configured to be responsive to a selected flow rate and wherein the processor is configured to vary the number of movement increments in each group of movement increments in dependence upon the selected flow rate.

8. The system according to claim 7 wherein the processor is configured to decrease the number of groups of movement increments and increase the number of movement increments in each group as the flow rate increases.

9. A system for controlling the flow of fluid through a conduit in response to a selected flow rate to provide more uniform flow, the system comprising:

a pumping mechanism acting on the conduit to move fluid through the conduit, the mechanism acting in movement increments wherein each movement increment causes a respective volume increment of fluid to flow in the conduit;

a processor configured to control the pumping mechanism to move through a number of movement increments to from groups of movement increments with the sum of the volume increments of each group of movement increments being approximately the same as the sum of volume increments of the other groups of movement increments.

10. The system of claim 9 wherein the processor is configured to control the pumping mechanism to move continuously through the movement increments in each group of movement increments.

11. The system of claim 9 wherein:

the processor is configured to control the pumping mechanism to move through each group of movement increments within a predetermined time period; and

the processor is configured to control the pumping mechanism to continuously move through the movement increments in each group during one portion of the time period and to not move during the remaining portion of the time period.

12. The system of claim 11 wherein the processor is configured to control the pumping mechanism to continuously move through the movement increments of each group of movement increments at the beginning of the respective time period and the to not move for the remainder of the respective time period.

13. The system of claim 9 wherein:

the pumping mechanism comprises a linear peristaltic mechanism having a plurality of peristaltic fingers having a downstream finger, the fingers movable into and out of engagement with the conduit to control the flow of fluid through the conduit; and

the processor is configured to control the pumping mechanism to continuously move through a predetermined number of movement increments without delay during the disengagement of the downstream finger from the fluid conduit.

14. The system of claim 9 wherein the processor is configured to select the number of groups based on the flow rate selected with the number of groups being inversely proportional to the flow rate and the volume of each group being directly proportional to the flow rate.

20. The method according to claim 9 wherein:

forming groups of movement increments comprises selecting the number of movement increments to be included in each group of movement increments to result in the sums of the volume increments of each group of movement increments being approximately equal.

15. A method for providing more uniform flow of fluid through a conduit acted on by a pumping mechanism, the pumping mechanism moving in movement increments with each movement increment causing a particular volume increment of fluid flow through the conduit, the pumping mechanism having a pumping cycle and being responsive to a selected flow rate, the method comprising:

controlling the pumping mechanism to space the movement increments by an amount of time directly proportional to the volume increments corresponding to the respective movement increments.

16. The method of claim 15, comprising the further step of:

retrieving data representing the volume increments corresponding to the respective movement increments.

17. The method of claim 16, comprising the further step of:

controlling the pumping mechanism to continuously move through a predetermined number of incremental movements without delay in the event that a negative volume increment would result from a particular incremental movement.

18. The method of claim 15, wherein the pumping mechanism is a linear peristaltic mechanism having a plurality of peristaltic fingers having a downstream finger, the fingers movable into and out of engagement with the conduit to control the flow of fluid through the conduit, the method comprising the further step of:

controlling the pumping mechanism to continuously move through a predetermined number of movement increments without delay during the disengagement of the downstream finger from the fluid conduit.

23. The method of claim 16 wherein moving through the movement increments in a group comprises moving continuously through the increments at the beginning of the respective time period and not moving for the remainder of the respective time period.

19. A method for providing more uniform flow of fluid through a conduit acted on by a pumping mechanism, the pumping mechanism moving in movement increments with each movement increment causing a particular volume increment of fluid flow through the conduit, the pumping mechanism having a pumping cycle and being responsive to a selected flow rate, the method comprising:

controlling the pumping mechanism to space the movement increments by an amount of time directly proportional to the volume increments corresponding to the respective movement increments;

controlling the pumping mechanism to move continuously through predetermined numbers of movement increments to form a plurality of groups of movement increments; and

controlling the pumping mechanism to space movement between groups of movement increments by an amount of time directly proportional to the sum of the volume increments corresponding to the respective group of movement increments.

21. The method according to claim 19 wherein:

forming groups of movement increments comprises selecting the number of movement increments in each group of movement increments to increase as the selected flow rate is increased.

22. The method according to claim 21 wherein:

moving through the groups of movement increments comprises moving within a predetermined time period; and

moving the movement increments in each group continuously during one portion of the time period and not moving during the remaining portion of the time period.

24. A parenteral fluid delivery system comprising:

a fluid delivery conduit;

a linear peristaltic pump, said pump having a plurality of peristaltic elements movable into and out of engagement with the conduit to control the flow of fluid through the conduit;

a drive device having a plurality of positions through which the drive device may move in incremental movements, said drive device coupled to the peristaltic elements of the pump, wherein the peristaltic elements pump fluid through the conduit in volume increments in response to incremental movements of the drive device, each volume increment corresponding to a respective incremental movement;

a position sensor that monitors the position of the drive device;

a memory that is configured to store data representing the volume increment of fluid flow corresponding to each incremental movement of the motor;

a processor in communication with the memory that is configured to receive the drive device position signal and the fluid flow volume data, process the drive device position signal with the fluid flow volume data, and, for volume increments that are positive, control the drive device to vary the timing of the incremental movements of the drive device proportionally to the volume increments corresponding to the respective incremental movements.

25. The fluid delivery system of claim 24, wherein the processor is configured to move through a predetermined number of increments without delay in the event that a volume increment for a respective incremental movement is negative.

26. The fluid delivery system of claim 24, wherein the drive device comprises a cam shaft rotated by a step motor.