Space pressurization control system for high containment laboratories

• US 5,720,658 A
• Filed: 05/15/1995
• Issued: 02/24/1998
• Est. Priority Date: 02/11/1992
• Status: Expired due to Fees

• Current Assignee: Belfor Holdings Incorporated
• Original Assignee: Belvin Properties Inc.
• Inventors: Belusa, Manfred L.
• Primary Examiner(s): Joyce, Harold
• Application Number:
  US08/441,494
• Time in Patent Office: 1,016 Days
• Field of Search: 454/49, 454/56, 454/61, 454/229, 454/238, 454/255
• US Class Current: 454/238
• CPC Class Codes: F24F 11/70 Control systems characterised by their outputs; Constructional details thereof
• CPC Class Codes: F24F 11/74 for controlling air flow rate or air velocity
• CPC Class Codes: F24F 2011/0004 to create overpressure in a room
• CPC Class Codes: F24F 2011/0005 to create underpressure in a room, keeping contamination inside

Abstract

An apparatus and method for space pressure control in high containment laboratories. The system comprises a volumetric air flow controller and a differential pressure controller. The differential pressure controller couples to the volumetric air flow controller. To establish negative space pressurization in the laboratory, the differential pressure controller generates a variable offset signal for volumetric operation. In response to the offset signal, the volumetric air controller controls the ducted supply air to the laboratory at a set shortfall compared to the ducted exhaust air flow. The shortfall of ducted supply air creates a negative pressure which is also sensed by the differential pressure controller. The differential pressure controller reduces the variable offset signal to zero once the desired negative pressure level is attained. To maintain the negative pressure level, the supply and exhaust air flow rates must remain equal. Any change in the negative pressure level is detected by the differential pressure controller which will generate the offset signal required to restore the negative pressure level. Furthermore, if the negative pressure level is completely lost, either by breach of the laboratory containment barrier or by equipment failure, then the system will automatically revert to volumetric operation using the offset signal.

Claims

1. A system for controlling space pressure in a room at a predetermined level with respect to a reference space, said system comprising:

(a) volumetric air flow control means for controlling air flow to and from the room and including means for setting the air flow level;

(b) said volumetric air flow means having means for generating an offset in said air flow level to produce a predetermined space pressure level in the room;

(c) differential pressure control means for sensing a change in said space pressure level and generating a control signal having a value corresponding to the change in said space pressure level, and said differential control means being coupled to said volumetric air flow control means and forming a control loop for said volumetric air flow control means; and

(d) said means for generating an offset having means responsive to said control signal for adjusting the offset in said air flow level for restoring the space pressure in the room to said predetermined level.

2. The system as claimed in claim 1, wherein said volumetric air flow control means includes means for generating an abnormal condition control signal for providing an offset level for operating said volumetric control means at an increased containment level.

3. The system as claimed in claim 1, further includes setback means for producing a setback air flow level, said means for generating an offset in said air flow level being responsive to said setback air flow level to produce a space pressure level in the room corresponding to said setback air flow level.

4. The system as claimed in claim 1, wherein said differential pressure control means includes means for producing a reference pressure signal corresponding to the space pressure in a reference space and means for producing a space pressure signal corresponding to the space pressure level in the room, and said control signal being dependent on the difference between said reference pressure signal and said space pressure signal.

5. The system as claimed in claim 4 wherein said reference space comprises a space exterior the building containing the room.

6. The system as claimed in claim 4, wherein said differential pressure control means comprises a pressure controller and a pressure transmitter having an input for said reference pressure signal and an input for said space pressure signal and means for producing an output signal corresponding to the difference between said reference pressure signal and said space pressure signal and said pressure controller having means for receiving said output signal and generating said corresponding control signal.

7. The system as claimed in claim 6, wherein said means for generating an offset in said air flow level provides a setpoint for controlling flow of supply air to the room.

8. The system as claimed in claim 6, wherein said means for generating an offset in said air flow level provides a set point for controlling flow of exhaust air from the room.

9. The system as claimed in claim 2, wherein said volumetric air flow control means includes an input for receiving an external signal indicative of an abnormal condition and means for generating said abnormal condition control signal in response thereto.

10. A method for controlling space pressure in a room, said method comprising:

(a) providing an air flow at a selected level for the room;

(b) generating an offset in said air flow level until a predetermined space pressure is established for the room;

(c) detecting a change in said established space pressure with respect to a reference pressure;

(d) generating a variable offset which varies with said detected change in said space pressure; and

(e) applying said variable offset to said offset in said air flow level to restore said predetermined space pressure level.

11. The method for controlling space pressure as claimed in claim 10, further including the step of generating an abnormal condition offset for producing an air flow level for increased containment.

12. The method for controlling space pressure as claimed in claim 10, wherein said step (a) comprises providing an exhaust air flow at a predetermined level and a supply air flow at a level which is variable in response to said offset and said variable offset.

13. The method for controlling space pressure as claimed in claim 10, wherein step (b) comprises operating a supply air flow to said room at a level less than an exhaust air flow to said room and said level corresponding to said offset.