Controller and actuating system for surgical instrument

• US 5,720,742 A
• Filed: 05/29/1996
• Issued: 02/24/1998
• Est. Priority Date: 10/11/1994
• Status: Expired due to Fees

• Current Assignee: Zacharias, Jaime
• Original Assignee: Zacharias, Jaime
• Inventors: Zacharias, Jaime
• Primary Examiner(s): PEFFLEY, MICHAEL F
• Application Number:
  US08/654,586
• Time in Patent Office: 636 Days
• Field of Search: 606/1, 606/10-12, 606/41, 606/42, 606/45-52, 606/131, 606/133, 606/205-206, 81/300
• US Class Current: 606/1
• CPC Class Codes: A61B 17/29 Forceps for use in minimally invasive surgery
• CPC Class Codes: A61B 17/3201 Scissors for biopsy A61B10/02
• CPC Class Codes: A61B 2017/00022 Sensing or detecting at the treatment site
• CPC Class Codes: A61B 2017/00225 Systems for controlling multiple different instruments, e.g. microsurgical systems
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/2912 transmission of forces to actuating rod or piston
• CPC Class Codes: A61B 2017/2923 Toothed members, e.g. rack and pinion

Abstract

A surgical instrument controller and actuating system that allows precise hand operated control of a powered instrument based on the detection of variations on the gripping force by means of pressure sensors located on the instrument handle. The grip pressure signal is processed by an electronic actuator controller which in turn drives an actuator system. The actuator system produces an actuation force that is proportional to the gripping force change detected at the instrument handle. The actuation force is transmitted to the active members of the instrument allowing precision proportional activation of surgical instruments such as micro forceps and micro scissors. The system allows an operator to precisely regulate the action of a surgical instrument by variation of the griping force applied over the handle of the instrument.

Claims

1. A surgical system wich allows precise proportional hand operated control by detection of grip force variations of a gripping hand at an instrument handpiece comprising:

(a) a surgical instrument hand piece;

(b) actuated members extending from said surgical instrument hand piece;

(c) a grip portion being part of said surgical instrument hand piece;

(d) grip pressure sensing means arranged within said surgical instrument hand piece to produce a proportional electric signal corresponding to the grip force detected at said grip portion,

(e) an electronic controller that processes said proportional electric signal and generates an actuator driving signal;

(f) an actuator system that receives said actuator driving signal producing a proportional actuation force;

(g) energy conducting means for transmitting said actuation force from said actuator system to said actuated members of said surgical instrument hand piece;

(h) conductor means for transmitting electric signals between said grip pressure sensing means located within said surgical instrument hand piece and said electronic controller.

2. The system of claim 1 wherein said actuated members are connected to a micro forceps to control actuation of said forceps.

3. The system of claim 1 wherein said actuated members are connected to a micro scissors to control actuation of said scissors.

4. The system of claim 1 wherein said grip pressure sensing means are located in relation to said grip portion to detect the gripping force of at least one of the fingers of an operator.

5. The system of claim 1 wherein said grip pressure sensing means are composed by strain gauges contained within said hand piece.

6. The system of claim 1 wherein said grip pressure sensing means are composed by a sealed fluid chamber connected to a miniature pressure transducer enclosed within said hand piece.

7. The system of claim 1 wherein said grip pressure sensing means are properly arranged to allow accurate grip force detection regardless of hand piece orientation.

8. The system of claim 1 wherein the electronic controller operates under microprocessor control providing a control panel.

9. The electronic actuator controller of claim 8 wherein said control panel includes means for adjusting the sensitivity and threshold of operation of said powered surgical instrument.

10. The system of claim 1 wherein said electronic controller includes electronic control means for activating said actuator system.

11. The system of claim 1 wherein said actuator system is composed by a linear actuator powered by a stepping motor including position and force sensing means that provide feedback to said electronic controller to monitor the action of said actuator system.

12. The system of claim 1 wherein said actuated members are energised by said energy conducting means in proportion to the actuation force transmitted from said actuator system.