Bevel steering gear integrated drive transmission

• US 5,722,501 A
• Filed: 05/24/1996
• Issued: 03/03/1998
• Est. Priority Date: 05/24/1996
• Status: Expired due to Fees

• Current Assignee: Miller Technical Services, Inc.
• Original Assignee: Teftec Corporation
• Inventors: Finch, James A., Finch, Thomas E.
• Primary Examiner(s): Hurley, Kevin
• Application Number:
  US08/652,975
• Time in Patent Office: 648 Days
• Field of Search: 180/6.2, 180/6.44, 180/6.48, 180/6.5, 180/65.1, 180/65.2, 180/65.6, 180/907, 280/250.1
• US Class Current: 180/6.44
• CPC Class Codes: A61G 2203/14 Joysticks
• CPC Class Codes: A61G 5/042 Front wheel drive
• CPC Class Codes: B60K 1/00 Arrangement or mounting of electrical propulsion units B60K7/00 takes precedence; arrangement or mounting of plural diverse prime-movers for mutual or common propulsion B60K6/00; electric transmission arrangements B60K17/12; electric equipment or propulsion of electrically-propelled vehicles per se B60L; current-collectors for power supply lines of electrically-propelled vehicles B60L5/00
• CPC Class Codes: B60K 17/046 with planetary gearing having orbital motion
• CPC Class Codes: B60K 17/30 the ultimate propulsive elements, e.g. ground wheels, being steerable
• CPC Class Codes: B60Y 2200/84 Wheelchairs
• CPC Class Codes: B62D 11/14 differential power outputs being effected by additional power supply to one side, e.g. power originating from secondary power source
• CPC Class Codes: Y10S 180/907 Motorized wheelchairs

Abstract

An electrically powered vehicle having two primary ground engaging wheels operatively connected to a driving motor by an automatic transmission and to a steering motor by a shiftable bevel gear which permits opposite variations in rotational speed of the ground engaging wheels.

Claims

1. An electric motor powered wheeled vehicle comprising:

a frame defining transversely spaced coaxially aligned bearings;

a pair of shafts respectfully journalled in said bearings for rotation about a horizontal axis, said shafts having end portions respectively projecting axially beyond said beatings;

a pair of primary ground engaging wheels respectively driven by said end portions of said shafts;

secondary ground engaging wheels mounted on said frame in longitudinally spaced relation to said primary ground engaging wheels;

a pair of identical planetary gear drive systems respectively coaxially mounted on said frame in axially spaced, coaxial relationship, each of said planetary gear systems comprising a sun gear, a planetary gear housing, a plurality of angularly spaced planet gears mounted on said housing and cooperating with the respective sun gear, and a ring gear surrounding said planetary gears and having internal teeth cooperating with each said planet gear of the respective planetary gear system;

said planetary gear housings being respectively operatively connected to said shafts;

a first reversible electric motor mounted on said frame;

means for energizing and selecting the direction of rotation of said first electric motor;

means for operatively connecting said first electric motor to one of said sun gear and ring gear of each said planetary gear drive systems to concurrently drive said shafts and said primary ground engaging wheels at equal speeds when the other of said sun gears and said ring gears are secured against relative movement;

a second reversible electric motor mounted on said frame;

means for energizing and for selecting the direction of rotation of said second reversible electric motor;

a primary bevel gear axially shiftably mounted on said frame for rotation about an axis perpendicular to the axis of said planetary gear systems, said primary bevel gear being rotatable in a selected direction by said second electric motor; and

means for axially shifting said primary bevel gear into operative engagement with said other of said sun gears and ring gears that are not operatively connected to said first electric motor, whereby energization of said second electric motor changes the relative rotational speed of said primary ground engaging wheels to effect the steering of the vehicle.

2. The apparatus defined in claim 1 wherein said first electric motor is operatively connected to said ring gears of said two planetary gear systems and said sun gears are provided with spaced opposed coaxial primary bevel teeth;

said bevel gear being engagable with said bevel teeth.

3. The apparatus of claim 1 further comprising a worm gear effecting the driving connection of said second electric motor to said primary bevel gear;

said worm gear preventing non-synchronous rotation of said planetary housings and said primary ground engaging wheels when said secondary motor is deenergized.

4. The apparatus of claim 1 wherein said means for axially shifting said primary bevel gear into operative engagement with said ring gears comprises:

external gear teeth formed around the outer periphery of each said ring gear;

a third shaft mounted on said frame parallel to the axis of said planetary systems and adjacent to said ring gears;

a pair of secondary bevel gears rotatably mounted on said third shaft in axially spaced, opposed relationship;

each of said secondary bevel gears having a tubular extension respectively adjacent said ring gears and defining gear teeth respectively engagable with said external gear teeth formed on the outer periphery of the adjacent ring gear; and

said primary bevel gear cooperating with said pair of secondary bevel gears to drive said ring gears in opposite directions by energization of said second reversible motor.

5. The apparatus of claim 1 wherein said vehicle comprises an electric motor powered wheelchair and wherein said means for operatively connecting said first electric motor to one of said sun gear and ring gear of each said planetary gear drive systems comprises automatic torque transmission means for concurrently driving said ground engaging wheels;

means for setting a desired speed of travel of the vehicle produced by said first reversible electric motor;

said automatic transmission means being operable to vary the gear ratio between said first reversible electric motor and said primary ground engaging wheels to maintain said desired speed of travel of the wheelchair.

6. The apparatus of claim 5 wherein said automatic transmission means comprises a pair of V-shaped pulleys interconnected by a V-belt;

at least one of said V-shaped pulleys having torque responsive means for increasing or decreasing the diameter of said V-belt engagement with said one V-shaped pulley; and

means for maintaining a predetermined slack level in said V-belt.

7. The apparatus of claim 5 wherein said automatic

transmission means comprises a pair of V-shaped pulleys interconnected by a V-belt;

at least one of said V-shaped pulleys having speed responsive means for increasing or decreasing the diameter of said V-belt engagement with said one V-shaped pulley; and

means for maintaining a predetermined slack level in said V-belt.

8. The apparatus of claim 5 further comprising manually operated means for axially shifting said bevel gear into said concurrent engagement with said bevel gear teeth.

9. The apparatus of claim 1 wherein said means for operatively connecting said primary bevel gear in operative engagement with said sun gears of said two planetary systems comprises bevel gear teeth provided on each of said sun gears in opposed, adjacent relation;

whereby said primary bevel gear may be axially shifted into concurrent engagement with the bevel gear teeth provided on each said sun gear to rotate said sun gears in opposite directions, thereby effecting steering of the vehicle.