Process for producing a gradient coating made of calcium phosphate phases and metal oxide phase on metallic implants

• US 5,723,038 A
• Filed: 12/02/1996
• Issued: 03/03/1998
• Est. Priority Date: 02/10/1995
• Status: Expired due to Term

• Current Assignee: Biomet Merck GmbH, Jurgen Hofinger
• Original Assignee: Jurgen Hofinger
• Inventors: Hofinger, Jurgen, Bersch, Henrike, Scharnweber, Dieter, Worch, Hartmut, Pompe, Wolfgang, Kranz, Curt
• Primary Examiner(s): Gorgos, Kathryn L.
• Assistant Examiner(s): Leader, William T.
• Application Number:
  US08/718,445
• Time in Patent Office: 456 Days
• Field of Search: 205/107, 205/318, 623/16, 623/901
• US Class Current: 205/107
• CPC Class Codes: A61F 2310/00796 Coating or prosthesis-covering structure made of a phosphorus-containing compound, e.g. hydroxy(l)apatite
• CPC Class Codes: A61L 27/32 Phosphorus-containing materials, e.g. apatite
• CPC Class Codes: C25D 9/04 with inorganic materials
• CPC Class Codes: Y10S 623/901 Method of manufacturing prosthetic device

Abstract

The invention concerns a process for producing a gradient coating of calcium phosphat phases and metal oxide phases on metallic implants, in particular made of titanium or titanium alloys, for use as dental, jaw or joint implants. A solution containing calcium ions and phosphate ions is used as electrolyte of which the pH is slightly acidic to approximately neutral. The substrate electrodes are alternately polarized cathodically and anodically. The layer deposited in a gratuated manner is adherent, has a fine structure and is distinguished by a high degree of biocompatibility.

Claims

1. A process for producing a gradient coating of calcium phosphate phases and metal oxide phases on a metal implant, comprising:

providing a metal implant;

providing an electrolyte solution containing calcium phosphate ions, and having a pH of between 4.0 and 7.5;

providing a counter electrode in the electrolyte solution;

placing the implant in the electrolyte solution;

applying an electrical potential between the counter electrode and the implant, so that the implant initially acts as a substrate cathode;

periodically reversing the polarity of the electrical potential a plurality of times, so that the implant alternates between cathodic polarization and anodic polarization, to deposit a gradient coating of calcium phosphate phases and metal oxide phases on the implant.

2. A process according to claim 1, wherein the ratio of calcium to phosphate ions in the electrolyte is equal to that of hydroxyapatite.

3. A process according to claim 1, wherein the deposition is halted after a cathodic polarization step.

4. A process according to claim 1, wherein the time period of polarization is raised for at least one step after the initial polarization.

5. A process according to claim 1, wherein the anodic polarization is carried out with increasingly positive potential.

6. A process according to claim 1, wherein the cathodic polarization is carried out potentiostatically or galvanostatically and the anodic polarization is carried out potentiodynamically or galvanostatically until a target potential of between 2 and 150 V_SCE is reached.

7. A process according to claim 1, wherein the total time of anodic polarization is between 1 and 60 minutes, and the total time of cathodic polarization is between 1 and 60 minutes.

8. A process according to claim 1, wherein the cathodic polarization is galvanostatic, and is carried out at a current density of between 0.1 and 5 mA/cm².

9. A process according to claim 1, wherein each period of polarization lasts at least 10 minutes.