Alternating current control apparatus and method for glow plugs

• US 5,724,932 A
• Filed: 10/18/1996
• Issued: 03/10/1998
• Est. Priority Date: 10/18/1996
• Status: Expired due to Fees

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Antone, James A.
• Primary Examiner(s): ARGENBRIGHT, TONY MICHAEL
• Application Number:
  US08/733,888
• Time in Patent Office: 508 Days
• Field of Search: 123/145 A, 123/179.21, 123/179.6
• US Class Current: 123/145.00A
• CPC Class Codes: F02P 19/021 characterised by power delivery controls
• CPC Class Codes: F02P 19/025 with means for determining glow plug temperature or glow plug resistance

Abstract

In one aspect of the present invention, an apparatus for controlling the temperature of a plurality of glow plugs of a multi-cylinder internal combustion engine is disclosed. A voltage sensor produces a signal relative to the magnitude of the sensed voltage across a glow plug. A microprocessor compares the magnitude of the sensed signal with a preselected magnitude indicative of a predetermined temperature glow plug and responsively produces a current command signal. An alternator receives the current command signal and responsively delivers alternating current to the glow plugs.

Claims

1. An apparatus for controlling the power consumed by a plurality of glow plugs of a multi-cylinder internal combustion engine, comprising:

a voltage sensor for sensing the voltage across a glow plug and producing a signal relative to the magnitude of the sensed voltage;

a memory device for storing a software map containing a plurality of preselected voltage magnitudes that correspond to a plurality of engine operating parameters;

a microprocessor for receiving the sensed signal, the microprocessor selecting the one of the plurality of preselected voltage magnitudes, comparing the magnitude of the sensed signal with the preselected magnitude, and responsively producing a current command signal; and

an alternator for receiving the current command signal and responsively delivering alternating current to the glow plugs.

2. An apparatus, as set forth in claim 1, including:

an AC-DC converter which receives the sensed signal and converts the alternating current form of the sensed signal to a direct current form;

a summing amplifier which receives the converted voltage signal and compares the converted voltage signal magnitude to the preselected voltage magnitude, and produces a voltage error signal in response to the comparison; and

a gain stage which receives the voltage error signal, multiplies the error signal by gain value, and produces the command signal.

3. An apparatus, as set forth in claim 2, wherein the alternator produces a three phase alternating current voltage, where each phase energizes a respective glow plug pair.

4. An apparatus for controlling the temperature of a plurality of glow plugs of a multi-cylinder internal combustion engine, comprising:

a voltage sensor for sensing the voltage across a glow plug and producing a signal relative to the magnitude of the sensed voltage;

a current sensor for sensing the current across a glow plug and producing a signal relative to the magnitude of the sensed current;

a divider for receiving the sensed voltage and current signals, dividing the sensed signals, and producing a sensed resistance signal;

a memory device for storing a software map containing a plurality of preselected resistance magnitudes that correspond to a plurality of engine operating parameters;

a microprocessor for receiving the sensed signal, the microprocessor selecting the one of the plurality of preselected resistance magnitudes that is indicative of a predetermined glow plug temperature, comparing the magnitude of the sensed signal with the preselected magnitude, and responsively producing a current command signal; and

an alternator for receiving the current command signal and responsively delivering alternating current to the glow plugs.

5. An apparatus, as set forth in claim 4, including:

an AC-DC converter which receives the sensed voltage signal and the sensed current signal and converts them from an alternating current form to a direct current form;

a summing amplifier which receives the resistance signal and compares the resistance signal magnitude to the preselected resistance magnitude, and produces a resistance error signal in response to the comparison; and

a gain stage which receives the resistance error signal, multiplies the error signal by gain value, and produces the command signal.

6. An apparatus, as set forth in claim 4, wherein the alternator produces a three phase alternating current voltage, each phase energizing a glow plug pair.

7. An apparatus for controlling the temperature of a plurality of glow plugs of a multi-cylinder internal combustion engine, comprising:

a voltage sensor for sensing the voltage across the plurality of glow plugs and producing a signal relative to the magnitude of the sensed voltage;

a current sensor associated with each glow plug for sensing the current across each glow plug and producing a signal relative to the magnitude of the sensed current;

a divider for receiving the sensed voltage and current signals, dividing the sensed signals, and producing a sensed resistance signal indicative of the average resistance of the plurality of glow plugs;

a microprocessor for receiving the sensed resistance signal , comparing the magnitude of the sensed signal with a preselected magnitude indicative of a predetermined temperature glow plug, and responsively producing a current command signal; and

an alternator for receiving the current command signal and responsively delivering alternating current to the glow plugs.

8. An apparatus, as set forth in claim 7, including memory for storing a software map containing a plurality of preselected resistance magnitudes that correspond to a plurality of engine operating parameters, the microprocessor selecting the one of the plurality of preselected resistance magnitudes a producing a desired resistance signal.

9. An apparatus, as set forth in claim 7, including:

an AC-DC converter which receives the sensed voltage and the sensed current signal and converts the alternating current form of the sensed voltage and currents to direct current forms;

wherein said divider receives said direct current form of said voltage and current signals and produces a direct current resistance signal;

a summing amplifier which receives and compares the direct current resistance signal and the desired resistance signal, and produces a resistance error signal in response to the comparison; and

a gain stage which receives the resistance error signal, multiplies the error signal by gain value; and

produces the command signal.

10. An apparatus, as set forth in claim 9, wherein the alternator produces a three phase alternating current voltage, each phase energizing a glow plug pair.

11. An apparatus, as set forth in claim 10, including:

divider circuit that receives signals indicative of a respective glow plug current and voltage and produces a signal indicative of the particular glow plug resistance;

a ballast regulator receives the particular glow plug resistance signal, compares the actual glow plug resistance to a desired glow plug resistance and produces a ballast signal; and

a ballast being connected in series with the particular glow plug, the ballast receiving the ballast signal, modifying the resistance thereto to regulate the amount of power dissipated by the ballast thereby controlling the amount of power consumed by the glow plug.

12. A method for controlling the temperature of a plurality of glow plugs of a multi-cylinder internal combustion engine, comprising the steps of:

sensing the voltage across the plurality of glow plugs and producing signals relative to the magnitude of the sensed voltage;

sensing the current across the plurality of glow plugs and producing signals relative to the magnitude of the sensed current;

receiving the sensed voltage and current signals, dividing the sensed signals, and producing a sensed resistance signal indicative of the average resistance of the glow plugs;

receiving the sensed resistance signal, comparing the magnitude of the sensed resistance signal with a preselected magnitude indicative of a predetermined glow plug temperature, and responsively producing a current command signal; and

receiving the current command signal and responsively delivering alternating current to the glow plugs.

13. A method, as set forth in claim 12, including the steps of storing a software map containing a plurality of preselected resistance magnitudes that correspond to a plurality of engine operating parameters, the microprocessor selecting the one of the plurality of preselected resistance magnitudes producing a desired resistance signal.

14. An apparatus, as set forth in claim 13, including the steps of:

receiving the sensed resistance signal and converting the alternating current form of the sensed resistance signal to a direct current form;

receiving and comparing the converted resistance signal and the desired resistance signal, and producing a resistance error signal in response to the comparison; and

receiving the resistance error signal, multiplying the error signal by a gain value; and

producing the command signal.

15. A method, as set forth in claim 14, including the step of producing a three phase alternating current voltage, each phase energizing a glow plug pair.

16. A method, as set forth in claim 15, including the steps of:

receiving signals indicative of a particular glow plug current and voltage and producing a signal indicative of the particular glow plug resistance;

receiving the particular glow plug resistance signal, comparing the actual glow plug resistance to a desired glow plug resistance and producing a ballast signal; and

receiving the ballast signal, and modifying the amount of power consumed by the glow plug to control the glow plug resistance to the desired resistance value.