Surgical saw and methods therefor

• US 5,725,530 A
• Filed: 06/19/1996
• Issued: 03/10/1998
• Est. Priority Date: 06/19/1996
• Status: Expired due to Term

• Current Assignee: Paul J. Viola
• Original Assignee: John A. Popken
• Inventors: Popken, John A.
• Primary Examiner(s): Buiz, Michael
• Assistant Examiner(s): Shai, Daphna
• Application Number:
  US08/665,832
• Time in Patent Office: 629 Days
• Field of Search: 606/79, 606/82, 606/171, 606/176-178, 606/180, 606/183, 30/166.3, 30/381
• US Class Current: 606/82
• CPC Class Codes: A61B 17/14 Surgical saws A61B17/1637 takes precedence; tooth saws A61C3/12 ; Accessories therefor
• CPC Class Codes: A61B 17/149 Chain, wire or band saws
• CPC Class Codes: A61B 17/15 Guides therefor arrangements for guiding straight saw blades in general B23D51/025
• CPC Class Codes: A61B 17/155 Cutting femur
• CPC Class Codes: B23D 53/005 with a plurality of band saw blades or band saw blades having plural cutting zones, e.g. contiguous oppositely-moving saw blade portions for length cutting of trunks B27B15/08
• CPC Class Codes: B23D 53/12 Hand-held or hand-operated sawing devices working with strap saw blades
• CPC Class Codes: B23D 61/006 Oscillating saw blades
• CPC Class Codes: B23D 61/12 Straight saw blades; Strap saw blades

Abstract

A surgical saw includes a saw assembly for being driven by a powered surgical handpiece and having a pair of parallel, co-planar guide arms, a pair of flexible, endless cutting bands disposed around the guide arms, respectively, and a drive mechanism for driving the cutting bands around the guide arms in a cutting direction. The cutting bands each include a plurality of spaced cutting teeth connected to one another by flexible band segments. The cutting bands are driven by the drive mechanism relative to the guide arms in opposite directions along defined paths to cut anatomical tissue at distal ends of the guide arms. A method of resecting bone includes the steps of driving the cutting bands relative to the guide arms in the cutting direction along the defined paths and inserting the distal ends of the guide arms in the bone to resect the bone along the plane of the guide arms.

Claims

1. A surgical saw comprising

a pair of flexible, endless cutting bands having cutting edges for resecting anatomical tissue;

an elongate guide arm for each cutting band, said guide arms being disposed parallel to and coplanar with one another for guiding said cutting bands for movement in defined paths;

a housing for mounting said guide arms in parallel, coplanar relationship; and

a drive system for driving said cutting bands to move around said guide arms, respectively, in said defined paths to resect the anatomical tissue.

2. A surgical saw as recited in claim 1 wherein said guide arms have proximal ends disposed in said housing and distal ends disposed externally of said housing and said drive system drives said cutting bands to counter-rotate around said guide arms.

3. A surgical saw as recited in claim 2 wherein said drive system includes a pair of gears rotatable in opposite directions to move said cutting bands in said defined paths.

4. A surgical saw as recited in claim 3 wherein each of said cutting bands includes a plurality of cutting teeth defining said cutting edges and connected to one another by band segments and a keel for each cutting tooth between said band segments, and wherein each of said gears is rigidly connected to a sprocket wheel including a plurality of spaces along the circumference thereof for receiving said keels, each of said cutting bands being disposed around one of said sprocket wheels and one of said guide arms.

5. A surgical saw as recited in claim 4 and further including a groove in each of said guide arms for receiving said keels of said cutting teeth.

6. A surgical saw as recited in claim 5 wherein said drive system includes a powered surgical handpiece.

7. A surgical saw as recited in claim 6 wherein said guide arms are laterally spaced from one another to define a channel therebetween for removing cutting debris.

8. A surgical saw as recited in claim 7 wherein said guide arms have distal ends and outer sides and further including a pair of guard members extending distally from said housing along said outer sides, said guard members terminating at distal ends disposed proximally of said distal ends of said guide arms.

9. A surgical saw as recited in claim 1 and further including a cutting guide for being secured to the anatomical tissue and having a body with a slot therethrough allowing passage of said guide arms through said slot to access the anatomical tissue, said cutting bands being movable through said slot to cut the anatomical tissue.

10. A surgical saw comprising

a flexible, endless cutting band constructed as one piece and including a plurality of spaced cutting teeth for resecting anatomical tissue and connected to one another by band segments;

a stationary guide arm for guiding said cutting band for movement therealong in a cutting direction to resect anatomical tissue;

a drive mechanism for driving said cutting band to move relative to said guide arm in said cutting direction;

a housing for mounting said guide arm and said drive mechanism; and

a handpiece for being coupled with said housing to supply power to said drive mechanism.

11. A surgical saw as recited in claim 10 wherein each of said cutting teeth includes a leading surface joined to one of said band segments and defining an acute rake angle therewith, a trailing surface joined to another one of said band segments and meeting said leading surface at an apex and a cutting edge at said apex.

12. A surgical saw as recited in claim 11 wherein said cutting teeth are angled from said band segments in said cutting direction.

13. A surgical saw as recited in claim 12 wherein each of said cutting teeth has a base between two of said band segments and said cutting band further includes a rounded protrusion at said base of each cutting tooth for stabilizing said cutting band.

14. A surgical saw as recited in claim 13 wherein said band segments each have lateral surfaces and said cutting edges protrude laterally beyond said lateral surfaces, said cutting edges of alternate cutting teeth protruding laterally in opposite directions beyond said lateral surfaces.

15. A surgical saw as recited in claim 14 wherein said guide arm has a hole therein for weight reduction.

16. A surgical cutting blade for cutting bone comprising

a flexible, endless cutting band including a plurality of cutting teeth spaced from one another by band segments, each of said cutting teeth having a leading surface extending from a band segment at an acute angle and a trailing surface extending from another band segment to meet said leading surface at a cutting edge, said cutting edges of said teeth protruding laterally beyond a lateral plane of said band segments with said cutting edges of adjacent teeth protruding laterally in opposite directions.

17. A surgical cutting blade as recited in claim 16 wherein each of said cutting teeth includes a pair of lateral surfaces transverse to said cutting edge.

18. A surgical cutting blade as recited in claim 17 wherein each of said band segments includes a pair of lateral surfaces and said lateral surfaces of said cutting teeth are angled laterally from said lateral surfaces of said band segments.

19. A surgical cutting blade as recited in claim 18 wherein said lateral surfaces of each of said cutting teeth are parallel to one another.

20. A surgical cutting blade as recited in claim 19 wherein said lateral surfaces of each of said band segments are parallel to one another.

21. A method of resecting bone comprising the steps of

providing a surgical saw having a pair of flexible, endless cutting bands for cutting bone, a pair of guide arms coplanar and parallel with one another for guiding the cutting bands, respectively, for movement in a cutting direction along defined paths and having distal ends and proximal ends;

moving the cutting bands relative to and around the guide arms, respectively, in the cutting direction along the defined paths;

inserting the distal ends of the guide arms in the bone to move the cutting bands through the bone in the cutting direction to resect the bone along the plane of the guide arms;

advancing the guide arms forwardly into the bone to resect the bone to a desired depth; and

withdrawing the guide arms from the bone to withdraw the cutting bands therefrom.

22. A method of resecting bone as recited in claim 21 wherein said step of moving includes rotating the cutting bands around the guide arms in opposite directions.

23. A method of resecting bone as recited in claim 21 wherein said step of providing includes providing a cutting guide having a slot therethrough and further including, prior to said step of inserting, the step of placing the cutting guide against the bone and wherein said step of inserting includes inserting the guide arms through the slot of the cutting guide to cut the bone.

24. A method of resecting bone as recited in claim 21 and further including the step of supplying fluid to the cutting bands.

25. A method of resecting bone as recited in claim 22 wherein said step of providing includes providing a passage between the guide arms and further including the step of removing cutting debris through the passage.