Testing method for fuel vapor treating apparatus

• US 5,726,354 A
• Filed: 07/30/1996
• Issued: 03/10/1998
• Est. Priority Date: 07/31/1995
• Status: Expired due to Term

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Miyakoshi, Hironori, Nomura, Tokuhisa
• Primary Examiner(s): Dombroske, George M.
• Application Number:
  US08/688,471
• Time in Patent Office: 588 Days
• Field of Search: 73/49.7, 73/47, 73/40.5 R, 73/116, 73/117.2, 73/117.3, 73/118.1, 123/519, 123/520
• US Class Current: 73/114.39
• CPC Class Codes: F02D 41/003 Adding fuel vapours, e.g. drawn from engine fuel reservoir
• CPC Class Codes: F02M 25/0809 Judging failure of purge control system
• CPC Class Codes: F02M 25/089 Layout of the fuel vapour installation

Abstract

A fuel vapor treating apparatus that collects fuel vapor produced in a fuel tank and treats the vapor without releasing it into the atmosphere. The treating apparatus is provided with a canister that collects the fuel vapor through a vapor line. A vapor control valve provided in the canister adjusts the flow of fuel vapor directed toward the canister from the tank. A purge line connects the canister to an air intake passage of an engine. The fuel collected in the canister is purged into the air intake passage through the purge line. A purge control valve provided in the purge line adjusts the flow rate of the fuel flowing through the purge line. A three-way valve selectively switches the section to which the pressure sensor is connected between the tank side and the canister side. An electronic control unit (ECU) controls the second control valve and the three-way valve. The ECU tests the sealing of the tank side and the canister side based on the tank pressure and the canister pressure, which are detected by the pressure sensor. The ECU controls the three-way valve to alternately connect the pressure sensor to the tank side and the canister side during a predetermined time period subsequent to the starting of the engine. As the connection is switched, alteration in the output occurs in accordance with the normal state or abnormal state of the connected side. The ECU further tests the pressure sensor by distinguishing the output alteration.

Claims

1. A testing method for a fuel vapor treating apparatus, the treating apparatus including a canister for collecting fuel vapor generated in a fuel tank through a vapor line, wherein the fuel in the tank is supplied to an engine, a purge line for purging the collected fuel in the canister into an air intake passage of the engine by a negative intake pressure generated in the intake passage during operation of the engine, a vapor control valve connected to the vapor line between the tank and the canister for adjusting a flow of the fuel vapor passing from the tank to the canister, wherein the vapor control valve opens in accordance with a difference between the pressure of the tank and the pressure of the canister, the method comprising:

selectively detecting the pressure at a tank side of the vapor control valve and the pressure at a canister side of the vapor control valve by using pressure detecting means;

judging whether a malfunction has occurred related to a sealing of the tank side or related to a sealing of the canister side based on the detected pressure of the tank side and the detected pressure of the canister side;

alternately detecting the pressure of the tank side and the pressure of the canister side during a predetermined time period subsequent to a starting of the engine; and

judging whether a malfunction of the pressure detecting means has occurred based on the detected pressures.

2. The testing method as set forth in claim 1, wherein the step of alternately detecting includes detecting relative pressure within a predetermined range between a upper limit value and a lower limit value based on atmospheric pressure, and transmitting the detected pressure value as a voltage within a predetermined dynamic range.

3. The testing method as set forth in claim 2, wherein the transmitted voltage is proportional to the detected pressure within the range between the upper limit value and the lower limit value, and transmitted voltage is a constant voltage when the detected pressure reaches the upper limit value and the lower limit value.

4. The testing method as set forth in claim 3, wherein said alternate detecting takes place in the order of the canister side, the tank side, the canister side and the tank side with predetermined intervals between each alternation.

5. The testing method as set forth in claim 1, wherein a malfunction of the pressure detecting means is judged finally when such malfunction is judged for plurality of consecutive times.

6. The testing method as set forth in claim 1 further comprising a warning step for warning of a malfunction when a malfunction is found.

7. The testing method as set forth in claim 1 further comprising a prohibiting step to prohibit testing related to the sealing of the tank side or the sealing of the canister side based on the pressure detected by the pressure detecting means when a malfunction of the pressure detecting means is found.

8. The testing method as set forth in claim 1, wherein the step of judging whether a malfunction of the pressure detecting means has occurred includes smoothening a pressure value detected by the pressure detecting means, and determining whether said smoothened pressure value is in a predetermined range to judge if a malfunction of the pressure detecting means has occurred.

9. A testing method for a fuel vapor treating apparatus, the treating apparatus including a canister for collecting fuel vapor generated in a fuel tank through a vapor line, wherein the fuel in the tank is supplied to an engine, a purge line for purging the collected fuel in the canister into an air intake passage of the engine by a negative intake pressure generated in the intake passage during operation of the engine, a vapor control valve connected to the vapor line between the tank and the canister for adjusting a flow of the fuel vapor passing from the tank to the canister, wherein the vapor control valve opens in accordance with a difference between the pressure of the tank and the pressure of the canister, the method comprising:

selectively detecting the pressure at a tank side of the vapor control valve and the pressure at a canister side of the vapor control valve by using pressure detecting means;

judging whether a malfunction has occurred related to a sealing of the tank side or related to a sealing of the canister side based on the detected pressure of the tank side and the detected pressure of the canister side;

alternately detecting the pressure of the tank side and the pressure of the canister side for first predetermined time periods by using said pressure detecting means during a second predetermined time period subsequent to a starting of the engine; and

judging whether a malfunction of the pressure detecting means has occurred when the alternately detected pressure values remain outside of a predetermined range for a third predetermined time period.

10. The testing method as set forth in claim 9, wherein the step of alternately detecting includes detecting relative pressure within a predetermined range between a upper limit value and a lower limit value based on atmospheric pressure, and transmitting the detected pressure value as a voltage within a predetermined dynamic range.

11. The testing method as set forth in claim 10, wherein the transmitted voltage is proportional to the detected pressure within the range between the upper limit value and the lower limit value, and transmitted voltage is a constant voltage when the detected pressure reaches the upper limit value and the lower limit value.

12. The testing method as set forth in claim 11, wherein said alternate detecting takes place in the order of the canister side, the tank side, the canister side and the tank side with predetermined intervals between each alternation.

13. The testing method as set forth in claim 9, wherein a malfunction of the pressure detecting means is judged finally when such malfunction is judged for plurality of consecutive times.

14. The testing method as set forth in claim 9 further comprising a warning step for warning of a malfunction when a malfunction is found.

15. The testing method as set forth in claim 9 further comprising a prohibiting step to prohibit testing related to the sealing of the tank side or the sealing of the canister side based on the pressure detected by the pressure detecting means when a malfunction of the pressure detecting means is found.

16. The testing method as set forth in claim 9, wherein said second predetermined time period is ten seconds, wherein said third predetermined time period is seven seconds, and wherein said first predetermined time periods are each shorter than seven seconds.

17. The testing method as set forth in claim 12, wherein said second predetermined time period is ten seconds, wherein said third predetermined time period is seven seconds, and wherein said first predetermined time periods are each shorter than seven seconds.