Motor control system for centrifuge

• US 5,726,550 A
• Filed: 07/30/1996
• Issued: 03/10/1998
• Est. Priority Date: 08/11/1995
• Status: Expired due to Term

• Current Assignee: Hitachi KOKI Company Limited (Koki Holdings Co., Ltd.)
• Original Assignee: Hitachi KOKI Company Limited (Koki Holdings Co., Ltd.)
• Inventors: Watanabe, Shinji, Akatsu, Katsunori, Inaniwa, Masahiro, Matsufuji, Noriyasu
• Primary Examiner(s): Cabeca, John W.
• Application Number:
  US08/689,108
• Time in Patent Office: 588 Days
• Field of Search: 318/729, 318/376, 318/448, 318/759, 318/377, 318/803, 318/762, 318/254, 318/758, 318/801, 318/807, 318/808, 318/809, 318/800, 318/802, 318/269, 318/272, 363/37, 363/39, 363/36, 363/40, 363/41, 363/71, 363/34
• US Class Current: 318/803
• CPC Class Codes: B04B 2001/2075 with means for recovering the energy of the outflowing liquid
• CPC Class Codes: B04B 9/10 Control of the drive; Speed regulating for solid bowl screw centrifuges B04B1/2016
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 5/4585 having a rectifier with controlled elements
• CPC Class Codes: H02P 2201/07 DC-DC step-up or step-down converter inserted between the power supply and the inverter supplying the motor, e.g. to control voltage source fluctuations, to vary the motor speed
• CPC Class Codes: H02P 23/07 Polyphase or monophase asynchronous induction motors

Abstract

A motor control system for controlling power supplied to an electric motor rotating a rotor employed in a centrifuge is provided. The motor control system includes first, second, and third converters and first and second smoothing capacitors. In a motor power mode, the first converter operates to transfer the charged energy in the first smoothing capacitor to the second smoothing capacitor for providing power to the motor through the third converter, while the second converter transfers, in a motor braking mode, the charged energy in the second smoothing capacitor to the first smoothing capacitor to return the power regenerated by the motor during a braking operation to the AC power supply through the first converter. The second converter performs a function of providing an initial energizing energy to the motor for a given period of time at the start of the braking operation for stability of a power-regenerating operation of the motor.

Claims

1. A power control apparatus for controlling power supplied to an electric motor employed in a centrifuge comprising:

a bi-directional supply power-converting circuit connected to an a.c. power supply, designed to convert a.c. current into d.c. current and vice versa and to reduce harmonic components contained in the current passing therethrough, said bi-directional supply power-converting circuit functioning as a step-up converter and a step-down converter, the step-up converter increasing a voltage level of the current flowing therethrough during conversion from the d.c. current into the a.c. current, the step-down converter decreasing a voltage level of the current flowing therethrough during conversion from the a.c. current into the d.c. current;

a bi-directional motor power-convening circuit connected to said bi-directional supply power-converting circuit for providing power to the electric motor in a power running mode of motor operation and also providing power produced by the electric motor in a regenerating mode of motor operation to said bi-directional supply power-converting circuit;

a d.c. power-converting circuit disposed between said bi-directional supply power-converting circuit and said bi-directional motor power-converting circuit, designed to work as a step-down converter which decreases a voltage level of an output from said bi-directional supply power-converting circuit to said bi-directional motor power-converting circuit and a step-up converter which increases a voltage level of an output from said bi-directional motor power-converting circuit to said bi-directional supply power-converting circuit;

a motor energizing circuit disposed in parallel to said d.c. power-converting circuit to provide a given level of electric power to the electric motor to activate the electric motor in the regenerating mode; and

a control circuit controlling operations of said bi-directional supply power-converting circuit, said bi-directional motor power-converting circuit, said d.c. power-converting circuit, and said motor energizing circuit to selectively activate the electric motor in the power running mode and the regenerating mode.

2. A power control apparatus as set forth in claim 1, further comprising a first smoothing capacitor and a second smoothing capacitor, and wherein said bi-directional supply power-converting circuit includes rectifying elements connected to form a circular rectifying circuit and switching elements each connected to one of the rectifying elements in parallel, said bi-directional supply power-converting circuit being connected at an ac terminal to the a.c. power supply and at a d.c. terminal to said first smoothing capacitor for charging said first smoothing capacitor, said bi-directional motor power-converting circuit including rectifying elements connected to form a circular rectifying circuit and switching elements each connected to one of the rectifying elements in parallel, said bi-directional motor power-converting circuit being connected at an a.c. terminal to the motor and at a d.c. terminal to said second smoothing capacitor, said control circuit controlling, in the power running mode, the switching elements of said bi-directional motor power-converting circuit with given operational timing to supply power to the motor, and also controlling said d.c. power-converting circuit to function as the step-down converter acting on the first smoothing capacitor for charging said second capacitor at a preselected level, in the regenerating mode wherein said bi-directional motor power-converting circuit charges said second smoothing capacitor with power regenerated by the motor, said control circuit controlling the switching elements of said bi-directional supply power-converting circuit with given operational timing for returning the power regenerated by the motor back to said a.c. power supply, and also controlling said d.c. power-converting circuit to function as the step-up converter acting on the second smoothing capacitor for allowing said first capacitor to be charged at a given level.

3. A power control apparatus for controlling power supplied to an electric motor employed in a centrifuge comprising:

a hi-directional supply power-convening circuit connected to an a.c. power supply, designed to convert a.c. current into d.c. current and vice versa and to reduce harmonic components contained in the current passing therethrough, said bi-directional supply power-converting circuit functioning as a step-up converter and a step-down converter, the step-up converter increasing a voltage level of the current flowing therethrough during conversion from the d.c. current into the a.c. current, the step-down converter decreasing a voltage level of the current flowing therethrough during conversion from the a.c. current into the d.c. current;

a bi-directional motor power-converting circuit connected to said bi-directional supply power-converting circuit for providing power to the electric motor in a power running mode of motor operation and also prodding power produced by the electric motor in a regenerating mode of motor operation to said bi-directional supply power-converting circuit;

a d.c. power-converting circuit disposed between said bi-directional supply power-converting circuit and said bi-directional motor power-converting circuit, designed to work as a step-down converter which decreases a voltage level of an output from said bi-directional supply power-converting circuit to said bi-directional motor power-converting circuit and a step-up converter which increases a voltage level of an output from said bi-directional motor power-converting circuit to said bi-directional supply power-converting circuit, the step-down converter also serving to provide energizing energy to the motor for starting the regenerating mode; and

a control circuit controlling operations of said bi-directional supply power-converting circuit, said bi-directional motor power-converting circuit, and said d.c. power-converting circuit to selectively activate the electric motor in the power running mode and the regenerating mode.

4. A power control apparatus as set forth in claim 3, further comprising a first smoothing capacitor and a second smoothing capacitor, and wherein said bi-directional supply power-converting circuit includes rectifying elements connected to form a circular rectifying circuit and switching elements each connected to one of the rectifying elements in parallel, said bi-directional supply power-converting circuit being connected at an ac terminal to the a.c. power supply and at a d.c. terminal to said first smoothing capacitor for charging said first smoothing capacitor, and wherein said bi-directional motor power-converting circuit includes rectifying elements connected to form a circular rectifying circuit and switching elements each connected to one of the rectifying elements in parallel, said bi-directional motor power-convening circuit being connected at an ac terminal to the motor and at a d.c. terminal to said second smoothing capacitor, and wherein said control circuit controls, in the power running mode, the switching elements of said bi-directional motor power-convening circuit with given operational timing to supply power to the motor and also controls said d.c. power-converting circuit to function as the step-down converter acting on the first smoothing capacitor for charging said second capacitor at a preselected level, in the regenerating mode wherein said bi-directional motor power-converting circuit charges said second smoothing capacitor with power regenerated by the motor, said control circuit controlling the switching elements of said bi-directional supply power-converting circuit with given operational timing for returning the power regenerated by the motor back to said a.c. power supply and also controlling said d.c. power-converting circuit to function as the step-up converter acting on the second smoothing capacitor for allowing said first capacitor to be charged at a given level, and wherein when the motor enters the regenerating mode through said bi-directional motor power-converting circuit, said d.c. power-converting circuit works as the step-down converter for providing the energizing energy to the motor for starting the regenerating mode.