Dual battery system control circuit

• US 5,726,553 A
• Filed: 08/10/1995
• Issued: 03/10/1998
• Est. Priority Date: 08/11/1994
• Status: Expired due to Fees

• Current Assignee: Glorywin International Group Limited
• Original Assignee: Glorywin International Group Limited
• Inventors: Waugh, Iain Wallace
• Primary Examiner(s): TSO, EDWARD H
• Application Number:
  US08/513,213
• Time in Patent Office: 943 Days
• Field of Search: 320/11, 320/22, 320/27, 320/6, 320/15, 320/39, 320/40, 320/56, 320/8, 320/12, 320/13, 320/21
• US Class Current: 320/104
• CPC Class Codes: H02J 7/1423 with multiple batteries

Abstract

Dual batteries having a CRAnking battery and an AUXiliary battery require a switch to the alternator and to disconnect the auxiliaries before the battery becomes depleted. The switch measures the AUXiliary battery'"'"'s state of charge during alternator charging. The switch opens to prevent overcharging and to preserve the CRAnking battery charge while allowing the AUXiliary battery to discharge preferentially. The switch instructs the alternator to select a burst, float or top up charging voltage depending on the AUXiliary battery state of charge. The switch uses microprocessor control. This utilizes tables to interpret circuit values. A 3-axis graph relates discharge current and voltage with state of charge.

Claims

1. In a vehicle having a starter motor, a battery charging generator, and a 2, 3, or 4-pole battery with a CRA battery and an AUX battery, a normally open switch connecting the CRA and AUX batteries, the switch being in closed position during battery charging, the switch having a sensor which detects the state of charge of the AUX battery at least during charging to prevent overcharging one of the CRA and AUX batteries by actuating the switch to disconnect the AUX battery from the CRA battery, and to allow the AUX battery to discharge preferentially while preserving the state of charge of the CRA battery sufficiently to start the vehicle.

2. A battery switch for a vehicle as claimed in claim 1 wherein the sensor detects the state of charge during both charge and discharge.

3. A battery switch for a vehicle as claimed in claim 2 where the sensor assesses the rate of declining change in the AUX battery voltage.

4. A battery switch for a vehicle as claimed in claim 3 wherein the sensor assesses the state of charge from the combination of the AUX battery current with the rate of change of voltage decline in the AUX battery.

5. A battery switch for a vehicle as claimed in claim 2 wherein the sensor assesses the state of charge from the combination of the AUX battery voltage and current with constructed data.

6. A battery switch for a vehicle as claimed in claim 5 wherein the constructed data is fuzzy sets, look up tables, or mathematical expressions.

7. A battery switch for a vehicle as claimed in claim 4 wherein the sensor is capable of receiving input from a current measuring sensor for individual vehicle components whereby a composite value for current consumption is utilized.

8. A battery switch for a vehicle as claimed in claim 3 wherein the sensor utilizes a shunt sensor.

9. A battery switch for a vehicle as claimed in claim 3 wherein the sensor utilizes a Hall effect sensor.

10. A battery switch for a vehicle as claimed in claim 3 wherein the sensor utilizes a reference table to assess the current leaving the AUX battery.

11. A battery switch for a vehicle as claimed in claim 2 wherein the sensor receives input from a battery sensor which measures the specific gravity of the battery electrolyte.

12. A battery switch for a vehicle as claimed in claim 11 wherein the sensor receives input in the form of a signal from a light detector which is uncovered by a float.

13. A battery switch for a vehicle as claimed in claim 2 wherein the sensor is a microprocessor.

14. A battery switch for a vehicle as claimed in claim 13 wherein the microprocessor is part of an engine control computer which has a port for input/output.

15. A battery switch for a vehicle as claimed in claim 13 wherein the microprocessor selects a suitable charging voltage for the battery in response to the assessed state of charge.

16. A battery switch for a vehicle as claimed in claim 15 wherein the charge is a burst a float or a top up.

17. A battery switch for a vehicle as claimed in claim 2 wherein the charging current and the discharge current for the AUX battery are summed.

18. A battery switch for a vehicle as claimed in claim 17 wherein the charge current is multiplied by recharge efficiency of the battery.

19. A battery switch for a vehicle as claimed in claim 18 wherein the recharge efficiency varies between 1-100% depending upon the state of charge and battery temperature.