Control system monitor

• US 5,726,912 A
• Filed: 09/06/1996
• Issued: 03/10/1998
• Est. Priority Date: 09/06/1996
• Status: Expired due to Fees

• Current Assignee: Honeywell Iac
• Original Assignee: Honeywell Iac
• Inventors: Taylor, Matthew A., Puleo, Adam J., Burch, Shaun D., Krall, Rudy A. Jr.
• Primary Examiner(s): Voeltz, Emanuel T.
• Assistant Examiner(s): VO, HIEN XUAN
• Application Number:
  US08/709,545
• Time in Patent Office: 550 Days
• Field of Search: 364/550, 364/131, 364/132, 364/138, 364/185, 364/188, 364/189, 364/514 C, 364/182.02, 364/284.4, 364/143, 379/102, 379/106, 379/96, 340/500, 340/501, 340/506
• US Class Current: 702/186
• CPC Class Codes: G05B 19/4184 characterised by fault tolerance, reliability of production system
• CPC Class Codes: G06F 11/327 Alarm or error message display
• CPC Class Codes: G06F 11/3476 Data logging G06F11/14, G06F11/2205 take precedence
• CPC Class Codes: G06F 11/3495 for systems
• CPC Class Codes: H04L 43/00 Arrangements for monitoring or testing data switching networks
• CPC Class Codes: H04L 43/045 for graphical visualisation of monitoring data
• CPC Class Codes: H04L 43/0817 by checking functioning
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A process control system (PCS) includes a control network and a plurality of nodes coupled thereto, the PCS controlling a process. A monitoring system, operatively connected to the PCS, obtains predetermined data of the PCS to monitor the performance of the PCS. The monitoring system comprises a first computer system operatively connected to the control network of the PCS. The first computer system continually accesses the predetermined data of the PCS on a predetermined periodic basis in accordance with a predetermined protocol of the control network. The first computer system is located in physical proximity with the PCS. A second computer system is located remotely from the PCS. The second computer system receives the predetermined data of the PCS transferred from the first computer system, the transfer being initiated by the first computer system when an alarm condition of the PCS is indicated by the predetermined data. A communication line is connected between the first and second computer systems for providing a communication link therebetween.

Claims

1. In a process control system (PCS), having a control network and a plurality of nodes coupled to the control network, the PCS controlling a process, a monitoring system operatively connected to said PCS for obtaining predetermined data of the PCS to monitor the performance of the PCS, the monitoring system comprising:

a) a first computer system operatively connected to the control network located in physical proximity to the PCS, for obtaining the predetermined data of the PCS on a periodic basis in accordance with a predetermined protocol of the control network, the first computer system arranged to assess the predetermined data obtained from the PCS and to generate an alarm when an alarm condition of the PCS is indicated;

b) a second computer system, located remotely from the PCS, for receiving the predetermined data, the predetermined data of the PCS being transferred from the first computer system to the second computer system, the transfer being initiated by the first computer system when an alarm condition of the PCS is indicated by the predetermined data; and

c) a communication line, operatively connected to the first and second computer systems, for providing a communication link between said first and second computer systems.

2. A monitoring system according to claim 1, wherein said first computer system is a personal computer.

3. A monitoring system according to claim 1, wherein said second computer system is a personal computer.

4. A monitoring system according to claim 1, wherein said first computer system further includes predetermined data limits stored in said first computer, and said first computer continually compares the predetermined data obtained from the PCS to the predetermined data limits stored in said first computer, generating an alarm message when an alarm condition in the PCS exists whereby said alarm message is transferred from said first computer to said second computer along with said predetermined data.

5. A monitoring system according to claim 4, wherein said personal computer further comprises a disk, a monitor, and a keyboard.

6. A monitoring system according to claim 2, wherein said personal computer further comprises a disk, a monitor, and a keyboard.

7. A monitoring system according to claim 3, wherein said personal computer further comprises a disk, a monitor, and a keyboard.

8. A monitoring system according to claim 5, wherein said predetermined data comprises predetermined PCS performance data.

9. A monitoring system according to claim 1, wherein said predetermined data obtained from the PCS is transferred from said first computer system to said second computer system, initiated on command of an operator of said second computer system.

10. In a process control system (PCS), having a control network and a plurality of nodes coupled to the control network, the PCS controlling a process, a monitoring system including a first computer system operatively connected to the PCS, a second computer system remotely located to said first computer system, and a communication line operatively connecting the first computer system to the second computer system, a method for monitoring the performance of the PCS, including the steps of:

a) obtaining performance data from the PCS on a periodic basis in accordance with a predetermined protocol of the control network;

b) assessing the performance data obtained from the PCS;

c) generating an alarm message when an alarm condition of the PCS is indicated;

d) establishing communication link to the second computer system via the communications line when an alarm condition of the PCS is indicated; and

e) transferring the performance data from the PCS and the alarm message to the second computer system over the communication link.

11. The method according to claim 10, wherein the first computer system includes predetermined performance data limits stored in the first computer system and the step of assessing the performance data obtained from the PCS includes comparing the performance data obtained from the PCS to the performance data limits stored in the first computer system.

12. The method according to claim 11, wherein the second computer system is manually operable and a communication link between the first computer system and the second computer system is initiated on command of an operator of the second computer system whereby the performance data from PCS and the alarm message are transferred to the second computer system over said communication link.

13. The method according to claim 12, wherein the second computer system includes a display device and the method for monitoring the performance of the PCS further includes the steps of:

a) generating an alarm indication suitable for presentation on the display device responsive to receiving the alarm message; and

b) generating trends, plots, and graphs suitable for presentation on the display device responsive to receiving the performance data from the PCS.

14. In a process control system (PCS), having a control network and a plurality of nodes coupled to the control network, the PCS controlling a process, a monitoring system including a first computer system operatively connected to the PCS, a second computer system remotely located to the first computer system and a communication line operatively connecting the first computer system to the second computer system, a method for monitoring the performance of the PCS, including the steps of:

a) obtaining performance data from the PCS on a periodic basis in accordance with a predetermined protocol of the control network;

b) assessing the performance data obtained from the PCS;

c) establishing a communication link to the second computer system via the communications line when a predetermined condition of the PCS is indicated; and

,

d) transferring the performance data from the PCS to the second computer system over the communication link.