Method of anticipating potential HVAC failure

• US 5,729,474 A
• Filed: 12/09/1994
• Issued: 03/17/1998
• Est. Priority Date: 12/09/1994
• Status: Expired due to Term

• Current Assignee: Siemens Industry Incorporated (Siemens AG)
• Original Assignee: Excel Energy Technologies, Ltd. (Simens, Inc.)
• Inventors: Hildebrand, Paul N., Knight, T. Frank, Lawrence, Kelley A., Light, W. John
• Primary Examiner(s): Voeltz, Emanuel T.
• Assistant Examiner(s): Shah, Kamini S.
• Application Number:
  US08/353,536
• Time in Patent Office: 1,194 Days
• Field of Search: 364/550-551.02, 364/557, 165/12, 165/24, 165/27, 165/26, 165/29, 374/16, 73/112, 236/10, 236/11, 236/464, 62/129
• US Class Current: 700/276
• CPC Class Codes: F24F 11/00 Control or safety arrangements
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/32 Responding to malfunctions or emergencies
• CPC Class Codes: F24F 11/38 Failure diagnosis
• CPC Class Codes: F24F 11/46 Improving electric energy efficiency or saving
• CPC Class Codes: F24F 11/52 Indication arrangements, e.g. displays
• CPC Class Codes: F24F 11/56 Remote control
• CPC Class Codes: F24F 11/64 using pre-stored data
• CPC Class Codes: F24F 11/88 Electrical aspects, e.g. circuits
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: F24F 2110/12 of the outside air
• CPC Class Codes: G05D 23/1917 using digital means

Abstract

To anticipate potential failure of a temperature modification device (e.g., heating, ventilating and air conditioning equipment used in a commercial building), an efficiency value representing the ability of the temperature modification device to change temperature in a predetermined zone is repeatedly computed. When one of these values is computed, it is used in determining whether the ability of the temperature modification device to change temperature in the predetermined zone has deteriorated over time. This is done by comparing a current efficiency value with a previous efficiency value. In response to a determined deterioration exceeding a predetermined tolerance, a control signal for initiating inspection of the temperature modification device is communicated, thereby enabling the device to be serviced in response to a detected operating condition of the device and before actual failure of the device.

Claims

1. A method of anticipating potential failure of a temperature modification device, comprising steps of:

repeatedly computing a value for a parameter representing the ability of a temperature modification device to change temperature in a predetermined zone;

determining if the ability of the temperature modification device to change temperature in the predetermined zone deteriorates over time,

including comparing a current said value with a previous said value; and

communicating a control signal for initiating inspection of the temperature modification device in response to a determined deterioration exceeding a predetermined tolerance;

wherein said step of repeatedly computing includes dividing a measured time for the temperature modification device to change temperature in the zone from a first temperature to a second temperature by the difference between the first and second temperatures.

2. A method of anticipating potential failure of a temperature modification device, comprising steps of:

repeatedly computing a value for a parameter representing the ability of a temperature modification device to change temperature in a predetermined zone;

determining if the ability of the temperature modification device to change temperature in the predetermined zone deteriorates over time, including comparing a current said value with a previous said value;

communicating a control signal for initiating inspection of the temperature modification device in response to a determined deterioration exceeding a predetermined tolerance; and

storing, within a table defined in a memory of a digital computer, respective ones of said value which represent the best ability of the temperature modification device to change temperature in the zone at each of a plurality of temperature values which represent different ambient conditions outside the zone, wherein said stored values define the previous values used in said step of comparing.

3. A method of anticipating potential failure of a temperature modification device, comprising steps of:

(a) sensing at least one ambient condition that affects a rate at which a temperature modification device can change a temperature controlled by the temperature modification device;

(b) sensing the temperature controlled by the temperature modification device;

(c) determining, for a sensed at least one ambient condition, an actual rate at which the temperature modification device changes the sensed temperature from a first temperature to a second temperature;

(d) storing in a computer memory the determined actual rate and the corresponding sensed at least one ambient condition;

(e) repeating said steps (a), (b) and (c) after said step (d) and determining, for the same sensed at least one ambient condition, a current actual rate at which the temperature modification device changes the sensed temperature;

(f) comparing the current actual rate with the stored actual rate for the same at least one ambient condition to determine if the current actual rate indicates more efficient operation or less efficient operation of the temperature modification device;

(g) storing the current actual rate in place of the previously stored actual rate if said step (f) indicates more efficient operation of the temperature modification device; and

(h) generating a control signal for initiating inspection of the temperature modification device if said step (f) indicates less efficient operation, by more than a predetermined tolerance, of the temperature modification device.

4. A method as defined in claim 3, wherein the sensed at least one ambient condition includes temperature outside a zone in which the temperature modification device controls temperature.

5. A method as defined in claim 3, wherein said step (c) includes dividing a measured time for the temperature modification device to change temperature from the first temperature to the second temperature by the difference between the first and second temperatures.

6. A method as defined in claim 3, wherein said step (g) includes maintaining in a computer a table of the actual rates representing the most efficient operation of the temperature modification device over a period of time, wherein the actual rates are stored in the table in conjunction with respective values representing outside temperatures existing when the actual rates were determined.

7. A method of anticipating potential failure within an HVAC system operated by a digital computer to heat or cool a zone, comprising steps of:

energizing an HVAC system to provide a selected one of heated air or cooled air to a zone, including;

storing in a digital computer a value, T_aim, for a desired temperature setpoint;

storing in the digital computer a value, T_start, of an actual temperature in the zone;

determining a difference between the stored desired temperature setpoint value and the stored actual temperature value and determining whether the difference indicates the need for the selected one of heated air or cooled air; and

generating a control signal for energizing the HVAC system in response to the difference indicating the need for the selected one of heated air or cooled air so that heated air or cooled air is provided to the zone for changing the temperature in the zone from T_start to T_aim ;

determining whether the efficiency of the HVAC system changes over time, including performing the following steps contemporaneously at least once during each of a plurality of predetermined periods of time during which said step of energizing is repeatedly performed;

determining the amount of time, Δ

t, it takes for the energized HVAC system to change the actual temperature in the zone from the respective T_start to the respective T_aim ;

computing an efficiency value, Δ

t/|T_start -T_aim |, for the HVAC system;

sensing an ambient temperature outside the zone and storing a value, T_out, thereof in the digital computer; and

comparing a present computed efficiency value with a prior computed efficiency value which was computed contemporaneously with sensing ambient temperature outside the zone at the same value of T_out and which was stored in the digital computer in relation to a marker identifying said same value of T_out, wherein the present computed efficiency value exceeding the prior computed efficiency value represents a decrease in efficiency of the HVAC system and wherein the prior computed efficiency value exceeding the present computed efficiency value represents an increase in efficiency of the HVAC system;

storing the present computed efficiency value in the digital computer in place of the prior computed efficiency value for the same value of T_out in response to said step of comparing indicating an increase in efficiency; and

generating and transmitting from the digital computer a control signal for initiating inspection of the HVAC system in response to said step of comparing indicating a decrease in efficiency exceeding a predetermined tolerance.