Flexible conduit

• US 5,730,188 A
• Filed: 10/11/1996
• Issued: 03/24/1998
• Est. Priority Date: 10/11/1996
• Status: Expired due to Term

• Current Assignee: GE Oil & Gas UK Limited (Baker Hughes Company)
• Original Assignee: Wellstream, Inc. (Halliburton Company)
• Inventors: Chen, Bin, Kalman, Mark D.
• Primary Examiner(s): Brinson, Patrick F.
• Application Number:
  US08/728,957
• Time in Patent Office: 529 Days
• Field of Search: 138/135, 138/129-131, 138/133, 138/134, 138/144, 138/172, 138/174
• US Class Current: 138/135
• CPC Class Codes: F16L 11/083 three or more layers
• CPC Class Codes: F16L 11/16 wound from profiled strips or bands
• CPC Class Codes: F16L 9/16 wound from sheets or strips, with or without reinforcement

Abstract

A flexible conduit formed by a helically wound band of metal that resists burst pressure. The band has a leading edge hook and a trailing edge hook that engage and interlock. The cross-section of the band has a radially asymmetrical Z-shaped profile. When the band is helically wound, the downstream hook of one turn of the band is received in the upstream valley of the previous turn of the band so that the downstream and upstream hooks form an interlock holding the windings together. In the wound configuration, the thickness of the profile between the upstream valley and the internal surface of the tube is greater than the thickness of the profile between the downstream valley and the external surface of the tube to provide greater material thickness to reduce contact stress at the hook and valley interface and to reduce alternating stresses in the valley corners. The outer surface of the profile tapers towards the center of the tube to direct externally applied radial compression forces toward the thickest section of the profile. A multilayer conduit employing the band may include a central, helically wound collapse-resistant layer disposed within a flexible fluid barrier that in turn is disposed within the tube formed by the band. The conduit may be wrapped with one or more tensile strength layers, anti-wear layers, and additional fluid barriers.

Claims

1. A building component for forming a wall of a flexible conduit, comprising:

an elongate band of material having a substantially radially asymmetrical Z-shaped cross-sectional profile, said profile having a leading edge and a trailing edge whereby said band may be helically wound in a plurality of successive winding turns to form a wall of said conduit, with said trailing edge of one winding turn adapted to overlie and lock to said leading edge of a previous adjacent winding turn.

2. The building component as defined in claim 1 wherein said Z-shaped profile includes:

a hook on said leading edge and a hook on said trailing edge;

a main body interposed between said leading edge hook and said trailing edge hook;

a leading edge valley interposed between said leading edge hook and said main body;

a trailing edge valley interposed between said trailing edge hook and said main body;

an inner surface adapted to form a radially inner part of said conduit wall; and

an outer surface adapted to form a radially outer surface of said conduit wall.

3. The building component as defined in claim 2 wherein said outer surface tapers toward said inner surface in a direction toward said trailing edge.

4. The building component as defined in claim 1 wherein said material comprises a metal.

5. The building component as defined in claim 1 wherein said material comprises stainless steel.

6. The building material as defined in claim 1 wherein said material comprises steel.

7. The building component as defined in claim 1 wherein said material comprises a metal alloy.

8. A flexible conduit comprising at least one elongate, helically wound band of material wound in a plurality of winding turns to form a tubular body, said band of material having a radially asymmetrical Z-shaped cross-sectional profile.

9. The flexible conduit as defined in claim 8 wherein said Z-shaped profile has a leading edge and a trailing edge and said band is helically wound with said trailing edge of one winding turn overlying and locking to said leading edge of a previous adjacent winding turn.

10. The flexible conduit as defined in claim 9 wherein said Z-shaped profile includes:

a hook on said leading edge and a hook on said trailing edge;

a main body interposed between said leading edge hook and said trailing edge hook;

a leading edge valley interposed between said leading edge hook and said main body;

a trailing edge valley interposed between said trailing edge hook and said main body;

an inner surface adapted to form a radially inner part of said conduit wall; and

an outer surface adapted to form a radially outer surface of said conduit wall.

11. The flexible conduit as defined in claim 9 wherein said outer surface tapers toward said inner surface in a direction toward said trailing edge.

12. The flexible conduit as defined in claim 10 wherein said outer surface tapers toward said inner surface in a direction toward said trailing edge.

13. The flexible conduit as defined in claim 8, wherein said material comprises a metal.

14. The flexible conduit as defined in claim 8 wherein said material comprises stainless steel.

15. The flexible conduit as defined in claim 8 wherein said material comprises steel.

16. The flexible conduit as defined in claim 8 wherein said material comprises a metal alloy.

17. The flexible conduit as defined in claim 8, further including at least one layer of pressure sealing material concentric with said tubular body.

18. The flexible conduit as defined in claim 17 wherein:

said tubular body comprises a burst-resistant metal layer for providing hoop strength to said conduit; and

a tubular fluid barrier is disposed intermediate said metal layer and a central opening through said tubular body.

19. The flexible conduit as defined in claim 8, further including:

a central, flexible collapse-resistant layer;

a first fluid barrier overlying said collapse-resistant layer;

a burst-resistant hoop strength layer, comprising said tubular body, overlying said fluid barrier; and

a tensile strength layer concentric with said tubular body.

20. The flexible conduit as defined in claim 19, further including a second fluid barrier overlying said first fluid barrier.

21. A building component for forming a wall of a flexible conduit, comprising:

an elongated band of material having a substantially asymmetrical Z;

shaped cross-sectional profile, said profile having a leading edge and a trailing edge whereby said band may be helically wound in a plurality of successive winding turns to form a wall of said conduit, with said trailing edge of one winding turn adapted to overlie and lock to said leading edge of a previous adjacent winding turn, said Z-shaped profile including a hook on said leading edge and a hook on said trailing edge;

a main body interposed between said leading edge hook and said trailing edge hook;

a leading edge valley interposed between said leading edge hook and said main body;

a trailing edge valley interposed between said trailing edge hook and said main body;

an inner surface adapted to form a radially inner part of said conduit wall; and

an outer surface adapted to form a radially outer surface of said conduit wall;

said profile being thicker between said inner surface and said leading edge valley than between said outer surface and said trailing edge valley.

22. The building component as defined in claim 21 wherein said outer surface tapers towards said inner surface in a direction toward said trailing edge.

23. A flexible conduit, comprising:

at least one elongate, helically wound band of material wound in a plurality of winding turns to form a tubular body, each of said bands of material having an asymmetrical Z-shaped cross-sectional profile, wherein said Z-shaped profile has a leading edge and a trailing edge and said band is helically wound with said trailing edge of one winding turn overlying and locking to said leading edge of a previous adjacent winding turn, said Z-shaped profile including a hook on said leading edge and a hook on said trailing edge;

a main body interposed between said leading edge hook and said trailing edge hook;

a leading edge valley interposed between said leading edge hook and said main body;

a trailing edge valley interposed between said trailing edge hook and said main body;

an inner surface adapted to form a radially inner part of said conduit wall; and

said profile being thicker between said inner surface and skid leading edge valley than between said outer surface and said trailing edge valley.