Production wells having permanent downhole formation evaluation sensors

• US 5,730,219 A
• Filed: 09/11/1995
• Issued: 03/24/1998
• Est. Priority Date: 02/09/1995
• Status: Expired due to Term

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Jones, Kevin, Tubel, Paulo, Mullins, Albert A. II, Richardson, Frank D.
• Primary Examiner(s): Schoeppel, Roger J.
• Application Number:
  US08/526,827
• Time in Patent Office: 925 Days
• Field of Search: 166/250.01, 166/250.15, 166/254.1, 166/64, 166/65.1, 166/113, 166/243
• US Class Current: 166/250.1
• CPC Class Codes: E21B 23/03 for setting the tools into, or removing the tools from, laterally offset landing nipples or pockets
• CPC Class Codes: E21B 33/1275 inflated by down-hole pumping means operated by a down-hole drive
• CPC Class Codes: E21B 43/12 Methods or apparatus for controlling the flow of the obtained fluid to or in wells E21B43/25 takes precedence; valve arrangements E21B34/00
• CPC Class Codes: E21B 43/1235 characterised by electromagnetic actuation
• CPC Class Codes: E21B 47/017 Protecting measuring instruments
• CPC Class Codes: E21B 47/107 using acoustic means
• CPC Class Codes: E21B 47/11 using tracers; using radioactivity
• CPC Class Codes: E21B 49/00 Testing the nature of borehole walls; Formation testing; Methods or apparatus for obtaining samples of soil or well fluids, specially adapted to earth drilling or wells
• CPC Class Codes: G01V 1/42 using generators in one well and receivers elsewhere or vice versa G01V1/52 takes precedence

Abstract

A downhole control system for a production well is associated with permanent downhole formation evaluation sensors which remain downhole throughout production operations. These formation evaluation sensors may include, for example, neutron generator, gamma ray detector and resistivity sensors which can, in real time, sense and evaluate formation parameters including important information regarding formation invading water entering the producing zone. Significantly, this information can be obtained prior to the water actually entering the producing geological formation and therefore corrective action (i.e., closing of a valve or sliding sleeve) can be taken prior to water being produced. This real time acquisition of formation data in the production well constitutes an important advance over current wireline techniques in that the present invention is far less costly and can anticipate and react to potential problems before they occur. In addition, the formation evaluation sensors themselves can be placed much closer to the actual formation (i.e., adjacent the casing or downhole completion tool) then wireline devices which are restricted to the interior of the production tubing.

Claims

1. An apparatus for the downhole control of at least one downhole tool in a well comprising:

(a) at least one downhole formation evaluation sensor permanently located downhole for sensing a downhole formation parameter from the formation surrounding the well, wherein said sensed downhole formation parameter constitutes a parameter which is not normally present within the borehole;

(b) at least one downhole control device for controlling at least one downhole tool; and

(c) a downhole electronic controller in communication with said downhole formation evaluation sensor and said downhole control device.

2. The apparatus of claim 1 including a downhole completion string for producing borehole fluids and wherein:

said downhole formation evaluation sensor is positioned on said completion string.

3. The apparatus of claim 1 wherein:

said downhole control device comprises an electromechanical device.

4. The apparatus of claim 3 including:

at least one downhole tool connected to said electromechanical control device.

5. The apparatus of claim 4 wherein:

said electromechanical control device changes the state of said downhole tool in response to input from said downhole electronic controller.

6. The apparatus of claim 1 wherein:

said downhole tool is selected from the group consisting of sliding sleeves, packers, pumps, fluid flow devices and valves.

7. The apparatus of claim 1 wherein:

said formation evaluation sensor is selected from the group consisting of neutron, resistivity, gamma ray and acoustical sensors.

8. The apparatus of claim 1 wherein:

said formation evaluation sensor measures at least one of formation geology, formation saturation, formation porosity, formation chemical elements, gas influx, water content and petroleum content.

9. The apparatus of claim 1 further including:

at least one downhole sensor for sensing parameters within the borehole.

10. The apparatus of claim 9 wherein:

said at least one downhole sensor for sensing parameters within the borehole is selected from the group consisting of a sensor for measuring temperature, pressure, flow and oil/water ratio.

11. The apparatus of claim 1 including:

a downhole power source for providing electrical power to said downhole electronic controller.

12. The apparatus of claim 11 wherein:

said downhole power source is selected from the group consisting of batteries, turbines, nuclear sources and piezoelectric generators.

13. The apparatus of claim 1 including:

a downhole receiver in communication with said downhole electronic controller, said downhole receiver adapted for receiving at least one of data and control signals from the surface.

14. The apparatus of claim 1 including:

a downhole transmitter in communication with said downhole electronic controller, said downhole transmitter adapted for transmitting signals from said downhole electronic controller to the surface or to another location downhole.

15. The apparatus of claim 1 wherein:

said downhole electronic controller comprises a data acquisition system in communication with a processor.

16. The apparatus of claim 1 including:

a plurality of downhole formation evaluation sensors for sensing a plurality of downhole formation parameters.

17. The apparatus of claim 1 wherein:

said downhole formation evaluation sensor comprises a sensor having the ability to measure water in the formation.

18. The apparatus of claim 1 wherein:

said formation evaluation sensor comprises a seismic sensor.

19. The apparatus of claim 18 wherein:

said seismic sensor comprises an acoustic sensor.

20. The apparatus of claim 19 wherein:

said acoustic sensor includes at least one acoustic receiver which is permanently located downhole.

21. The apparatus of claim 20 wherein:

said acoustic sensor further includes at least one acoustic transmitter located downhole or at the well surface.

22. The apparatus of claim 18 wherein:

said seismic sensor is a sensor having the ability to detect formation parameters with respect to time.

23. The apparatus of claim 1 wherein:

said formation evaluation sensor is selected from the group consisting of density and porosity sensors.

24. The apparatus of claim 1 wherein:

said formation evaluation sensor is associated with an external stimulus that travels into the formation and a return signal, the return signal being received by the formation evaluation sensor after being modified by the formation.