Power line harmonic reduction by hybrid parallel active/passive filter system with square wave inverter and DC bus control

• US 5,731,965 A
• Filed: 06/21/1996
• Issued: 03/24/1998
• Est. Priority Date: 06/21/1996
• Status: Expired due to Term

• Current Assignee: Wisconsin Alumni Research Foundation (University of Wisconsin System)
• Original Assignee: Wisconsin Alumni Research Foundation (University of Wisconsin System)
• Inventors: Bhattacharya, Subhashish, Cheng, Po-Tai, Divan, Deepakraj M.
• Primary Examiner(s): Hecker, Stuart N.
• Application Number:
  US08/669,010
• Time in Patent Office: 641 Days
• Field of Search: 307/105, 327/552, 363/40, 363/41
• US Class Current: 363/41
• CPC Class Codes: H02J 3/01 Arrangements for reducing harmonics or ripples
• CPC Class Codes: H02J 3/1842 wherein at least one reactive element is actively controlled by a bridge converter, e.g. active filters
• CPC Class Codes: Y02E 40/20 Active power filtering [APF]
• CPC Class Codes: Y02E 40/40 Arrangements for reducing harmonics

Abstract

A hybrid parallel active/passive filter system is provided which provides line power harmonic isolation and compensation for power systems connected to high power non-linear loads. The hybrid filter includes a passive filter connected in series with an active filter inverter. The active filter inverter is controlled to generate inverter voltages such that the filter terminal voltage tracks the supply voltage harmonics at a selected dominant harmonic frequency to regulate the supply current harmonics to zero. A synchronous reference frame (SRF) based controller is used to generate harmonic inverter voltage commands based on measured supply current values. A feed forward command signal generator may be used to improve the response of the control system. The active filter inverter is preferably implemented as a square-wave inverter. The active filter inverter DC bus is controlled to achieve power balancing and to provide real power to compensate for losses of the inverter. Power balancing is achieved by exchanging energy at the fundamental and dominant harmonic frequency of the active filter inverter. Control of the active filter inverter to achieve DC bus control and harmonic isolation simultaneously is accomplished using DC bus control inverter voltage command signals generated at the fundamental frequency in combination with harmonic inverter voltage command carrier signals at the dominant harmonic frequency to form low frequency switching signals for the square-wave inverter switching devices.

Claims

1. A hybrid active/passive filter system for harmonic isolation of a power supply providing a supply voltage and a supply current to a load, comprising:

(a) a passive filter;

(b) an active filter inverter connected in series with the passive filter, the series connected active and passive filters adapted to be connected at a filter terminal in parallel with the load, the active filter inverter responsive to control signals to generate an inverter voltage signal in series with the passive filter; and

(c) an active filter harmonic controller means for generating control signals that are applied to the active filter inverter to control the active filter inverter to generate an inverter voltage signal such that a filter terminal voltage tracks the supply voltage at a selected dominant harmonic frequency to regulate the supply current at the selected dominant harmonic frequency to approximately zero.

2. The hybrid filter system of claim 1 wherein the passive filter includes an inductor and a capacitor and is tuned approximately to the selected dominant harmonic frequency, and the active filter inverter is a square-wave inverter.

3. The hybrid filter system of claim 1 wherein the passive filter includes a first capacitor and a first inductor and a second capacitor and a second inductor connected in parallel with the first capacitor and first inductor, and wherein the active filter harmonic controller means generates control signals to control the active filter inverter to generate an inverter voltage signal such that the filter terminal voltage tracks the supply voltage at multiple selected dominant harmonic frequencies simultaneously to regulate the supply current at the multiple selected dominant harmonic frequencies to approximately zero.

4. The hybrid filter system of claim 3 wherein the active filter inverter is a PWM inverter.

5. The hybrid filter system of claim 1 wherein the passive filter includes a power factor correction capacitor, and wherein the active filter harmonic controller means generates control signals to control the active filter inverter to generate an inverter voltage signal such that the filter terminal voltage tracks the supply voltage at multiple selected dominant harmonic frequencies simultaneously to regulate the supply current at the multiple selected dominant harmonic frequencies to zero.

6. The hybrid filter system of claim 5 wherein the active filter inverter is a PWM inverter.

7. The hybrid filter system of claim 1 wherein the passive filter includes a capacitor, and comprising additionally:

(a) a second passive filter including a second capacitor, wherein a total capacitance in the passive filter and the second passive filter is approximately equally distributed between the passive filter and the second passive filter;

(b) a second active filter inverter connected in series with the second passive filter, the series connected second active and passive filters adapted to be connected at a filter terminal in parallel with the load, the second active filter inverter responsive to control signals to generate a second inverter voltage signal in series with the second passive filter; and

(c) a second active filter harmonic controller means for generating control signals that are applied to the second active filter inverter to control the second active filter inverter to generate an inverter voltage signal such that the filter terminal voltage tracks the supply voltage at a second selected dominant harmonic frequency to regulate the supply current at the second selected dominant harmonic frequency to approximately zero.

8. A hybrid active/passive filter system for harmonic isolation of a power supply providing a supply voltage and a supply current to a load, comprising:

(a) a passive filter;

(b) an active filter inverter connected in series with the passive filter, the series connected active and passive filters adapted to be connected at a filter terminal in parallel with the load, the active filter inverter responsive to control signals to generate an inverter voltage signal in series with the passive filter; and

(c) an active filter harmonic controller means including a synchronous reference frame based controller for generating control signals that are applied to the active filter inverter to control the active filter inverter to generate an inverter voltage signal such that a filter terminal voltage tracks the supply voltage at a selected dominant harmonic frequency to regulate the supply current at the selected dominant harmonic frequency to approximately zero.

9. The hybrid filter system of claim 8 wherein the synchronous reference frame based active filter harmonic controller means includes a three-phase to two-phase transformation means for transforming measured three phase supply current signals into two-phase synchronously rotating reference frame signal values at the selected dominant harmonic frequency, low pass filters for extracting a DC component corresponding to the supply current component at the selected dominant harmonic frequency from the two-phase signals, means for comparing the filtered two-phase signals to supply current reference command signals to form supply current harmonic error signals, means for deriving two-phase harmonic inverter voltage command signals from the supply current harmonic error signals, and a two-phase to three-phase transformation means for transforming the two-phase harmonic inverter voltage command signals from the two-phase synchronously rotating reference frame to the three-phase reference frame at the selected dominant harmonic frequency to form three-phase harmonic inverter voltage command signals.

10. The hybrid filter system of claim 9 wherein the supply current reference command signals are equal to zero.

11. The hybrid filter system of claim 9 wherein the means for deriving the two-phase inverter voltage command signals from the supply current harmonic error signals includes proportional-integral regulators.

12. The hybrid filter system of claim 9 including additionally a feedforward command generator means for generating feedforward command signals in the two-phase synchronously rotating reference frame, and means for adding the feedforward command signals to the two-phase harmonic inverter voltage command signals.

13. The hybrid filter system of claim 12 wherein the feedforward command generator means includes means for generating a tuning voltage command signal in the two phase synchronously rotating reference frame from measured three phase filter current signals and active impedance command signals, means for generating a tracking voltage command signal from measured supply voltage signals, and means for combining the tuning voltage command signal and tracking voltage command signal to form the feedforward command signals.

14. The hybrid filter system of claim 9 wherein the active filter inverter includes a DC bus, and including additionally a synchronous reference frame based DC bus controller means for generating DC bus control signals that are applied to the active filter inverter to control the active filter inverter to generate an inverter voltage signal to achieve power balancing of the DC bus by exchanging energy at a fundamental frequency and at the selected dominant harmonic frequency.

15. The hybrid filter system of claim 14 wherein the synchronous reference frame based DC bus controller means includes a three-phase to two-phase transformation means for transforming measured three-phase signals corresponding to a current through the hybrid filter into two-phase synchronously rotating reference frame signal values at the fundamental frequency, low pass filter means for extracting a DC component corresponding to a hybrid filter current component at the fundamental frequency from the two-phase signals, means for generating a DC bus voltage command signal from a difference between a DC bus voltage reference signal and a measured DC bus voltage, means for combining the filtered two-phase signals with the DC bus voltage command signal to form two-phase DC bus control inverter voltage command signals, and a two-phase to three-phase transformation means for transforming the two-phase DC bus control inverter voltage command signals from the two-phase synchronously rotating reference frame to the three-phase reference frame at the fundamental frequency to form three-phase DC bus control inverter voltage command signals.

16. The hybrid filter system of claim 15 including additionally means for generating the DC bus voltage reference signal from the two-phase harmonic inverter voltage command signals.

17. The hybrid filter system of claim 15 including additionally means for generating three-phase triangular carrier signals at the selected dominant harmonic frequency from the three-phase harmonic inverter voltage command signals and means for combining the three-phase DC bus control inverter voltage command signals at the fundamental frequency with the three-phase triangular carrier signals to form switching control signals for controlling the active filter inverter.

18. The hybrid filter system of claim 9 wherein the supply current reference command signals are selected such that the active filter harmonic controller means controls the active filter inverter to regulate the supply current at the selected dominant harmonic frequency to an amount below the maximum amount of harmonic current allowed by a selected harmonic standard.

19. The hybrid filter system of claim 18 wherein the selected harmonic standard is IEEE-519.

20. A hybrid active/passive filter system for harmonic isolation of a power supply providing a supply voltage and a supply current to a load, comprising:

(a) a passive filter;

(b) an active filter inverter connected in series with the passive filter, the series connected active and passive filters adapted to be connected at a filter terminal in parallel with the load, the active filter inverter responsive to control signals to generate an inverter voltage signal in series with the passive filter; and

(c) an active filter harmonic controller means including a digital signal processor for generating control signals that are applied to the active filter inverter to control the active filter inverter to generate an inverter voltage signal such that a filter terminal voltage tracks the supply voltage at a selected dominant harmonic frequency to regulate the supply current at the selected dominant harmonic frequency to approximately zero.

21. A hybrid active/passive filter system for harmonic isolation of a power supply providing a supply voltage and a supply current to a load, comprising:

(a) a passive filter;

(b) a square wave active filter inverter including a DC bus connected in series with the passive filter, the series connected active and passive filters adapted to be connected at a filter terminal in parallel with the load, the active filter inverter responsive to control signals to generate an inverter voltage signal in series with the passive filter; and

(c) a synchronous reference frame based active filter harmonic and DC bus control controller means for generating control signals that are applied to the active filter inverter to control the active filter inverter to generate an inverter voltage signal such that the filter terminal voltage tracks the supply voltage at a selected dominant harmonic frequency to regulate the supply current at the selected dominant harmonic frequency to approximately zero and to achieve power balancing of the DC bus by exchanging energy at a fundamental frequency and at the selected dominant harmonic frequency.

22. The hybrid filter system of claim 21 wherein the passive filter includes an inductor and a capacitor and is tuned approximately to the selected dominant harmonic frequency.

23. The hybrid filter system of claim 21 wherein the synchronous reference frame based controller means includes a digital signal processor.

24. The hybrid filter system of claim 21 wherein the synchronous reference frame based active filter controller means includes a three-phase to two-phase transformation means for transforming measured three-phase supply current signals into two-phase synchronously rotating reference frame signal values at the selected dominant harmonic frequency, low pass filter means for extracting a DC component corresponding to a supply current component at the selected dominant harmonic frequency from the two-phase signals, means for comparing the filtered two-phase signals to supply current reference command signals to form supply current harmonic error signals, means for deriving two-phase harmonic inverter voltage command signals from the supply current harmonic error signals, a two-phase to three-phase transformation means for transforming the two phase harmonic inverter voltage command signals from the two-phase synchronously rotating reference frame to the three-phase reference frame at the selected dominant harmonic frequency to form three-phase harmonic inverter voltage command signals, means for generating three-phase triangular carrier signals from the three-phase harmonic inverter voltage command signals, a three-phase to two-phase transformation means for transforming measured three phase signals corresponding to a current through the hybrid filter into a two-phase synchronously rotating reference frame at the fundamental frequency, low pass filter means for extracting a DC component corresponding to a hybrid filter current component at the fundamental frequency from the two-phase signals, means for generating a DC bus voltage command signal from a difference between a DC bus voltage reference signal and a measured DC bus voltage, means for combining the filtered two-phase signals with the DC bus voltage command signal to form two-phase DC bus control inverter voltage command signals, a two-phase to three-phase transformation means for transforming the two-phase DC bus control inverter voltage command signals from the two-phase synchronously rotating reference frame to the three-phase reference frame at the fundamental frequency to form three-phase DC bus control inverter voltage command signals, and means for combining the three-phase DC bus control inverter voltage command signals with the three-phase triangular carrier signals to form switching control signals for controlling the active filter inverter.

25. The hybrid filter system of claim 24 wherein the supply current reference command signals are equal to zero.

26. The hybrid filter system of claim 24 wherein the means for deriving the two-phase inverter voltage command signals from the supply current harmonic error signals includes proportional-integral regulators.

27. The hybrid filter system of claim 24 including additionally means for generating the DC bus voltage reference signal from the two-phase harmonic inverter voltage command signals.

28. The hybrid filter system of claim 24 including additionally a feedforward command generator means for generating feedforward command signals in the two phase synchronously rotating reference frame, and means for adding the feedforward command signals to the two-phase harmonic inverter voltage command signals.

29. The hybrid filter system of claim 28 wherein the feedforward command generator means includes means for generating a tuning voltage command signal in the two phase synchronously rotating reference frame from measured three phase filter current signals and active impedance command signals, means for generating a tracking voltage command signal from measured supply voltage signals, and means for combining the tuning voltage command signal and tracking voltage command signal to form the feedforward command signals.

30. The hybrid filter system of claim 24 wherein the supply current reference command signals are selected such that the active filter harmonic controller means controls the active filter inverter to regulate the supply current at the selected dominant harmonic frequency to an amount below the maximum amount of harmonic current allowed by a selected harmonic standard.

31. The hybrid filter system of claim 30 wherein the selected harmonic standard is IEEE-519.

32. An active filter system with DC bus control to provide harmonic compensation at a selected dominant harmonic frequency to a power supply connected to a non-linear load, comprising:

(a) an active filter inverter responsive to control signals to generate an inverter voltage signal, the active filter inverter having a DC bus; and

(b) an active filter harmonic and DC bus controller means for generating control signals that are applied to the active filter inverter to control the active filter inverter to generate an inverter voltage signal to provide harmonic compensation at the selected dominant harmonic frequency and to achieve power balancing of the DC bus by exchanging energy at a fundamental frequency and at the selected dominant harmonic frequency.

33. An active filter system with DC bus control to provide harmonic compensation at a selected dominant harmonic frequency to a power supply connected to a non-linear load, comprising:

(a) an active filter inverter responsive to control signals to generate an inverter voltage signal, the active filter inverter having a DC bus;

(b) an active filter harmonic and DC bus controller means for generating control signals that are applied to the active filter inverter to control the active filter inverter to generate an inverter voltage signal to provide harmonic compensation at the selected dominant harmonic frequency and to achieve power balancing of the DC bus by exchanging energy at a fundamental frequency and at the selected dominant harmonic frequency; and

(c) a passive filter connected in series with the active filter inverter, the series connected active and passive filters adapted to be connected at a filter terminal in parallel with the load, and wherein the active filter controller means includes means for generating control signals that are applied to the active filter inverter to control the active filter inverter to generate an inverter voltage signal in series with the passive filter such that a load terminal voltage tracks a supply voltage at the selected dominant harmonic frequency to regulate a supply current at the selected dominant harmonic frequency to approximately zero.

34. An active filter system with DC bus control to provide harmonic compensation at a selected dominant harmonic frequency to a power supply connected to a non-linear load, comprising:

(a) an active filter inverter responsive to control signals to generate an inverter voltage signal, the active filter inverter having a DC bus; and

(b) an active filter harmonic and DC bus controller means including a synchronous reference frame based controller for generating control signals that are applied to the active filter inverter to control the active filter inverter to generate an inverter voltage signal to provide harmonic compensation at the selected dominant harmonic frequency and to achieve power balancing of the DC bus by exchanging energy at a fundamental frequency and at the selected dominant harmonic frequency.

35. The active filter system of claim 34 wherein the synchronous reference frame based controller means includes a three-phase to two-phase transformation means for transforming measured three phase signals corresponding to a current through the filter into two-phase synchronously rotating reference frame signal values at the fundamental frequency, low pass filter means for extracting a DC component corresponding to a filter current component at the fundamental frequency from the two-phase signals, means for generating a DC bus voltage command signal from a difference between a DC bus voltage reference signal and a measured DC bus voltage, means for combining the filtered two-phase signals with the DC bus voltage command signal to form two-phase DC bus control inverter voltage command signals, and a two-phase to three-phase transformation means for transforming the two-phase DC bus control inverter voltage command signals from the two-phase synchronously rotating reference frame to the three-phase reference frame at the fundamental frequency to form three-phase DC bus control inverter voltage command signals.

36. The active filter system of claim 35 including additionally a second synchronous reference frame based controller means for generating three-phase harmonic inverter voltage command signals at the selected dominant harmonic frequency for controlling the active filter inverter to provide harmonic compensation at the selected dominant harmonic frequency, means for generating three-phase triangular carrier signals at the selected dominant harmonic frequency from the three-phase harmonic inverter voltage command signals, and means for combining the three-phase DC bus control inverter voltage command signals with the three-phase triangular carrier signals to form switching signal control signals for controlling the active filter inverter.

37. An active filter system with DC bus control to provide harmonic compensation at a selected dominant harmonic frequency to a power supply connected to a non-linear load, comprising:

(a) an active filter inverter responsive to control signals to generate an inverter voltage signal, the active filter inverter having a DC bus; and

(b) an active filter harmonic and DC bus controller means including a digital signal processor for generating control signals that are applied to the active filter inverter to control the active filter inverter to generate an inverter voltage signal to provide harmonic compensation at the selected dominant harmonic frequency and to achieve power balancing of the DC bus by exchanging energy at a fundamental frequency and at the selected dominant harmonic frequency.

38. A method for providing harmonic isolation of a power supply providing a supply voltage and a supply current to a load, comprising the steps of:

(a) connecting a passive filter in parallel with the load; and

(b) generating a voltage signal in series with the passive filter such that a load terminal voltage tracks the supply voltage at a selected dominant harmonic frequency to regulate the supply current at the selected dominant harmonic frequency to approximately zero.

39. The method of claim 38 wherein the passive filter is tuned approximately to the selected dominant harmonic frequency.

40. The method of claim 38 wherein the step of generating a voltage signal in series with the passive filter includes the steps of connecting an active filter inverter in series with the passive filter, and controlling the active filter inverter to generate the voltage signal.

41. The method of claim 40 wherein the active filter inverter is a square-wave inverter.

42. The method of claim 38 wherein the passive filter includes a first capacitor and a first inductor, and comprising additionally the steps of connecting a second passive filter including a second capacitor and a second inductor in parallel with the first capacitor and first inductor, and generating a voltage signal in series with the parallel connected passive filters such that the load terminal voltage tracks the supply voltage at multiple selected dominant harmonic frequencies simultaneously to regulate the supply current at the two dominant harmonic frequencies to approximately zero.

43. The method of claim 38 wherein the passive filter includes a power factor correction capacitor, and comprising additionally the step of generating a voltage signal in series with the passive filter such that the load terminal voltage tracks the supply voltage at multiple selected dominant harmonic frequencies simultaneously to regulate the supply current at the multiple selected dominant harmonic frequencies to approximately zero.

44. A method for providing harmonic isolation of a power supply providing a supply voltage and a supply current to a load, comprising the steps of:

(a) connecting a passive filter in parallel with the load;

(b) connecting an active filter inverter in series with the passive filter; and

(c) controlling the active filter to generate a voltage signal in series with the passive filter such that a load terminal voltage tracks the supply voltage at a selected dominant harmonic frequency to regulate the supply current at the selected dominant harmonic frequency to approximately zero by

transforming measured three-phase supply current signals into two-phase synchronously rotating reference frame signal values at the selected dominant harmonic frequency;

extracting a DC component corresponding to the supply current component at the selected dominant harmonic frequency from the two-phase signals;

comparing the extracted supply current component at the selected dominant harmonic frequency to supply current reference command signals to form supply current harmonic error signals;

deriving two-phase harmonic inverter voltage command signals from the supply current harmonic error signals; and

transforming the two-phase harmonic inverter voltage command signals from the two-phase synchronously rotating reference frame to the three-phase reference frame to form three-phase harmonic inverter voltage command signals.

45. The method of claim 44 wherein the supply current reference command signals are equal to zero.

46. The method of claim 44 including additionally the steps of generating feedforward command signals in the two-phase synchronously rotating reference frame, and adding the feedforward command signals to the two-phase harmonic inverter voltage command signals.

47. The method of claim 46 wherein the step of generating feed forward command signals includes the steps of generating a tuning voltage command signal in the two phase synchronously rotating reference frame from measured three phase filter current signals and active impedance command signals, generating a tracking voltage command signal from measured supply voltage signals, and combining the tuning voltage command signals and tracking voltage command signals to form the feedforward command signals.

48. The method of claim 44 wherein the active filter inverter includes a DC bus, and including additionally the step of controlling the active filter inverter to generate an inverter voltage signal to achieve power balancing of the DC bus by exchanging energy at a fundamental frequency and at the selected dominant harmonic frequency.

49. The method of claim 48 wherein the step of controlling the active filter inverter includes the additional steps of:

(a) transforming measured three phase signals corresponding to a current through the filter into two-phase synchronously rotating reference frame signal values at the fundamental frequency;

(b) extracting a DC component corresponding to a filter current component at the fundamental frequency from the two-phase signals;

(c) generating a DC bus voltage command signal from a difference between a DC bus voltage reference signal and a measured DC bus voltage;

(d) combining the extracted filter current component at the fundamental frequency with the DC bus voltage command signal to form two-phase DC bus control inverter voltage command signals; and

(e) transforming the two-phase DC bus control inverter voltage command signals from the two-phase synchronously rotating reference frame to the three-phase reference frame at the fundamental frequency to form three-phase DC bus control inverter voltage command signals.

50. The method of claim 49 including additionally the step of generating the DC bus voltage reference signal from the two-phase harmonic inverter voltage command signals.

51. The method of claim 49 including additionally the steps of:

(a) generating three-phase triangular carrier signals from the three-phase harmonic inverter voltage command signals; and

(b) combining the three-phase DC bus control inverter voltage commands with the three-phase triangular carrier signals to form switching signal control signals for controlling the active filter inverter.

52. The method of claim 44 wherein the supply current reference command signals are selected such that the step of controlling the active filter inverter generates a voltage signal in series with the passive filter such that the supply current at the selected dominant harmonic frequency is regulated to an amount below the maximum amount of harmonic current allowed by a selected harmonic standard.

53. The method of claim 52 wherein the selected harmonic standard is IEEE-519.

54. A hybrid active/passive filter system for harmonic isolation of a power supply providing a supply voltage and a supply current to a load, comprising:

(a) a passive filter that is mis-tuned to a frequency near a selected dominant harmonic frequency;

(b) an active filter inverter in series with the passive filter, the series connected active and passive filters adapted to be connected at a filter terminal in parallel with the load, the active filter inverter responsive to control signals to generate an inverter voltage signal in series with the passive filter; and

(c) an active filter harmonic controller means for generating control signals that are applied to the active filter inverter to control the active filter inverter to generate an inverter voltage signal such that a filter terminal voltage tracks the supply voltage at the selected dominant harmonic frequency to thereby effectively tune the passive filter to the selected dominant harmonic frequency.