Computer controlled reconfigurable part fixture mechanism

• US 5,732,194 A
• Filed: 08/04/1995
• Issued: 03/24/1998
• Est. Priority Date: 08/04/1995
• Status: Expired due to Fees

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Jones, Steven Donald
• Primary Examiner(s): Davis, George B.
• Application Number:
  US08/511,126
• Time in Patent Office: 963 Days
• Field of Search: 395/80, 395/82, 395/83, 395/99, 395/96, 364/474.24
• US Class Current: 700/245
• CPC Class Codes: G05B 19/4097 characterised by using design data to control NC machines, e.g. CAD/CAM G05B19/4093 takes precedence
• CPC Class Codes: G05B 2219/50125 Configurable fixture, jig
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A computer controlled reconfigurable fixture mechanism having a base, rotatively and pivotably supporting a plurality of fixture linkages. Each linkage has at least two arms connected by a wrist assembly. The wrist assemblies are motor-driven and permit the arms to be rotated and pivoted relative to each other and to the base. A control computer includes a keyboard. Using a keyboard an operator can individually move the arms to a desired location and orientation. Angle sensors associated with each wrist assembly generate feedback signals indicative of the current configuration of the linkages which can be stored in the control computer. The computer can generate position signals for each linkage to return them to the stored configuration. The control computer may also use the physical data of the part generated by a CAD system to configure the linkages to hold the part at the desired location and orientation.

Claims

1. A computer controlled reconfigurable fixture mechanism operative to be reconfigured to hold parts in desired locations and orientations, comprising:

a base;

a plurality of reconfigurable linkages, each linkage of said plurality of reconfigurable linkages having a base end attached to said base and a free end;

an end effector attached to said free end of each linkage to engage a part; and

a control computer for generating position signals based on data identifying the part, a desired orientation of the part and preselected locations on said part to be engaged by said end effectors, said position signal activating said plurality of reconfigurable linkages to move said free end of each linkage to a location that will permit respective ones of said end effectors to support said part at respective ones of said preselected locations, whereby said linkages cooperate to support the part in a desired location and orientation.

2. The reconfigurable fixturing mechanism of claim 1 wherein each linkage of said plurality of reconfigurable linkages comprises:

a first arm having a first end, an opposite end, and a first longitudinal axis;

a first wrist assembly connecting said first end of said first arm to said base, said first wrist assembly responsive to said position signals to rotate said first arm relative to said base about at least two different axes;

a second arm having a first end, an opposite end and a second longitudinal axis;

at least a second wrist assembly connecting said first end of said second arm to said opposite end of said first arm, said at least a second wrist assembly responsive to said position signals to rotate said second arm relative to said first linear axis of said first arm about at least two different axes; and

wherein said opposite end of said second arm is said free end of said linkage.

3. The reconfigurable fixture mechanism of claim 2 wherein at least one linkage of said plurality of linkages has an end effector which requires a predetermined orientation relative to said second longitudinal axis of said second arm, said at least one linkage includes a third wrist assembly responsive to said position signals to orient said end effector relative to said second longitudinal axis of said second arm.

4. The reconfigurable fixture mechanism of claim 3 wherein each of said first and second wrist assemblies comprises:

motors for independently rotating each of said wrist assemblies about said at least said two different axes; and

angle sensors for generating feedback signals corresponding to the rotational positions of the wrist assembly relative to each of said at least two different axes.

5. The reconfigurable fixture mechanism of claim 4 wherein each of said third wrist assemblies comprises:

motors for independently rotating said third wrist assembly about at least two different axes; and

angle sensors for generating feedback signals corresponding to the rotational position of the wrist assembly relative to each of said at least two different axes.

6. The reconfigurable fixture mechanism of claim 2 wherein at least one of said linkages includes a linear extension mechanism for extending and retracting one of said first and second arms in response to said position signals, said linear extension mechanism having a linear sensor for generating a signal corresponding to the extension of said arm relative to a fixed location.

7. The reconfigurable fixture mechanism of claim 1 wherein said control computer further includes means for moving said free end of each linkage to said location determined to engage the associated end effector with said part at said preselected locations and storage means responsive to feedback signals for storing, relative to each linkage, the locations of the free ends of said linkages.

8. The reconfigurable fixturing mechanism of claim 7 wherein said means for moving is a keyboard for generating signals for each of said reconfigurable linkages corresponding to a desired position.

9. The reconfigurable fixturing mechanism of claim 7 wherein said control computer further includes means responsive to the dimensional data of the part from a computer-aided design (CAD) description of the part and generating a configuration of said plurality of linkages that would accommodate the part and hold it in the desired orientation.

10. A computer controlled reconfigurable fixture mechanism operative to be reconfigured to hold parts in selected locations and orientations, comprising:

a base;

a plurality of reconfigurable linkages, each linkage of said plurality of linkages having a base end movably connected to said base, a free end, and encoders generating feedback signals having values corresponding to an orientation of the linkage relative to fixed orientation;

an end effector attached to said free end of each linkage to engage a part to be held; and

a control computer for processing said feedback signals and data identifying the part, a desired orientation of the part and preselected locations on the part to be engaged by said end effectors to generate position signals associated with each linkage, said position signals activating the associated linkage to move said free end to a location determined to engage said end effectors with said part at said preselected locations, said control computer including a keyboard permitting an operator to electronically move said linkages to positions that will permit said end effectors to support said part at the preselected locations, means for storing the location of each linkage in response to said feedback signals, and means for generating said position signals in response to a command entered via said keyboard.