Arthroplasty trial prosthesis alignment devices and associated methods

• US 5,733,292 A
• Filed: 09/15/1995
• Issued: 03/31/1998
• Est. Priority Date: 09/15/1995
• Status: Expired due to Term

• Current Assignee: Midwest Orthopedic Research Foundation
• Original Assignee: Midwest Orthopedic Research Foundation
• Inventors: Bechtold, Joan E., Hammett, Richard S., Gustilo, Ramon B., Lew, William D.
• Primary Examiner(s): Buiz, Michael
• Assistant Examiner(s): Shai, Daphna
• Application Number:
  US08/529,243
• Time in Patent Office: 928 Days
• Field of Search: 606/88, 606/89, 606/90, 606/99, 623/18, 623/20, 623/16
• US Class Current: 606/88
• CPC Class Codes: A61B 17/025 Joint distractors
• CPC Class Codes: A61B 2017/0268 for the knee
• CPC Class Codes: A61F 2/389 Tibial components A61F2/3868 takes precedence
• CPC Class Codes: A61F 2/4684 Trial or dummy prostheses
• CPC Class Codes: A61F 2002/30405 made by screwing complementary threads machined on the parts themselves
• CPC Class Codes: A61F 2002/3055 for adjusting length
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements

Abstract

An adjustable trial prosthesis or prosthetic component provides a surgeon with the capability of efficiently and accurately examining a joint'"'"'s functioning without having to remove a trial prosthesis insert and replace it with another sterilized insert. The adjustable trial has a first surface that approximates the top surface of the corresponding permanent prosthesis and a second surface that engages a bone. A distance adjustment mechanism can alter the distance between the first and second surfaces. The distance adjustment mechanism can include a screw oriented generally between the two surfaces or other distance adjustment mechanisms such as a fluid filled bladder. The adjustable trial can include force transducers to provide information on forces within the joint. To assist a surgeon with the alignment of portions of the musculo-skeletal system, a line of strong light is provided. The light source can be a laser or other suitable light source which is combined with appropriate optics. A balancing apparatus can be used to assess relative tensions on peri-articular soft tissue structures. The balance has a support that is adapted for rigid attachment directly or indirectly to a bone.

Claims

1. An adjustable tibial trial prosthesis for use in accurately sizing and positioning a permanent prosthesis during surgery on a human knee joint comprising:

(a) a first surface comprising an upper platform for operative engagement with a distance adjustment mechanism and a slidable upper support, said slidable upper support designed for movable engagement with an artificial surface consisting of a femoral component at the distal end of a femur such that the joint can flex, said slidable upper support having a size based on the size of the human femur in the joint for which it is designed;

(b) a second surface for engaging the end of the tibia, where the ends of the femur and tibia meet at the joint; and

(c) a reversible distance adjustment mechanism to vary the distance between the first surface and the second surface while the tibial trial prosthesis is in the joint during surgery, said adjustment mechanism comprising means operable in a first direction to lengthen the distance between the first and the second surface and operable in a second direction to shorten the distance between the first and second surface while maintaining said first surface in a fixed rotational orientation relative to the joint, and where the first surface, the second surface, and a length of the distance adjustment mechanism between said first and second surface facilitate the, accurate sizing and positioning of surfaces on a permanent prosthesis to be selected and attached at the end of the tibia.

2. The adjustable trial prosthesis of claim 1 wherein the first surface can tilt relative to the second surface in response to unbalanced forces on the first surface.

3. The adjustable trial prosthesis of claim 2 further comprising a peripheral stabilizer to supply force tending to maintain the relative orientation of the first surface and the second surface.

4. The adjustable trial prosthesis of claim 1 wherein said second surface includes at least one post for insertion into at least one hole in the tibia.

5. The adjustable trial prosthesis of claim 1 wherein the distance adjustment mechanism comprises a screw engaged with and rotationally uncoupled from one of the surfaces and threads mated with the screw operably attached to the other surface such that rotation of the screw relative to the threads changes the distance between the first and second surfaces.

6. The adjustable trial prosthesis of claim 5 further comprising stops which provide increased resistance to rotation at selected angular orientations of the screw.

7. The adjustable trial prosthesis of claim 1 where the first surface is operably coupled to a notch and the second surface is operably coupled to a key and where the engagement of the key with the notch resists the relative rotations of the first and second surfaces.

8. The adjustable trial prosthesis of claim 1 wherein the distance adjustment mechanism comprises an expandable fluid filled bladder.

9. The adjustable trial prosthesis of claim 1 further comprising at least one force transducer whereby forces within the joint are measured.

10. The adjustable trial prosthesis of claim 9 wherein the at least one force transducer is comprised of at least one strain sensor located to measure strain at representative locations across the adjustable trial.

11. A method of using an adjustable tibial trial prosthesis for selecting the size of a knee joint permanent prosthesis comprising the steps

(a) placing an adjustable tibial trial prosthesis within the knee joint where the adjustable tibial trial prosthesis has:

a first surface comprising an upper platform for operative engagement with a distance adjustment mechanism and an upper support, said upper support designed for movable engagement with an artificial surface consisting of a femoral component at the distal end of a femur such that the joint can flex, said upper support having a size based on the size of the human femur in the joint for which it is designed;

a second surface for engaging the end of the tibia, where the ends of the femur and tibia meet at the joint; and

a reversible distance adjustment mechanism to vary the distance between the first surface and the second surface while the tibial trial prosthesis is in the joint during surgery;

(b) adjusting the distance adjustment mechanism to obtain appropriate tensions within and around the joint by operation of adjustment means operable in a first direction to lengthen the distance between the first and the second surface and operable in a second direction to shorten the distance between the first and second surface while maintaining said first surface in a fixed rotational orientation relative to the joint; and

(c) determining from fie the first surface, the second surface, and a length of the distance adjustment mechanism between said first and second surface, after adjustment of the tibial trial prosthesis, the appropriate size of permanent prosthesis to be selected and attached at the end of the tibia.