Multiple station charging apparatus with stored charging algorithms

• US 5,734,253 A
• Filed: 07/26/1996
• Issued: 03/31/1998
• Est. Priority Date: 07/26/1996
• Status: Expired due to Term

• Current Assignee: Symbol Technologies, LLC (Zebra Technologies Corporation)
• Original Assignee: Telxon Corporation (Zebra Technologies Corporation)
• Inventors: Brake, Clifford, Leppo, Lee, Smithberger, Steven
• Primary Examiner(s): TSO, EDWARD H
• Application Number:
  US08/686,576
• Time in Patent Office: 613 Days
• Field of Search: 320/5, 320/6, 320/7, 320/15, 320/16, 320/17, 320/30, 320/39, 320/2, 320/21, 320/22
• US Class Current: 320/125
• CPC Class Codes: N/A

Abstract

A charging apparatus with multiple charge stations is disclosed. The apparatus includes a single power supply which operates under the control of a microprocessor to charge a plurality of battery packs disposed in respective charging stations. Associated with each charging station is a wiring harness assembly which includes an EEPROM memory chip having one or more stored charging algorithms for the type or types of battery packs to be charged at that charging station. The microprocessor reads the charging algorithm from a charging station'"'"'s memory chip when a battery pack is inserted in the charging station. The microprocessor utilizes a feedback control loop including a resistor network to regulate the charging current and charging voltage supplied to each battery pack being charged.

Claims

1. A battery charging apparatus for charging a plurality of rechargeable battery packs, the apparatus comprising:

a) a housing defining a plurality of charging stations and an interior region supporting apparatus electronics;

b) the apparatus electronics including a power supply and a microprocessor electrically coupled to the power supply and the charging stations, the microprocessor controlling a charging voltage and a charging current supplied to each charging station;

c) each charging station of the plurality of charging stations adapted to receive a rechargeable battery pack, the received battery pack being one of a plurality of battery pack types, each charging station including a memory device and circuitry for electrically coupling a battery pack received in the station to the power supply;

d) the memory device for each charging station having a plurality of charging algorithms stored therein, one charging algorithm being stored for each of the plurality of battery pack types, each of the charging algorithms of the plurality of charging algorithms including values for a charging voltage and a charging current for charging a battery pack type; and

e) the apparatus electronics identifying the battery pack type of a battery pack received in a selected one of the plurality of charging stations, reading the plurality of charging algorithms stored in the memory device of the selected one of the plurality of charging stations, selecting one of the plurality of charging algorithms corresponding to the battery pack type of the battery pack received in the selected one of the plurality of charging stations, and generating control signals in accordance with the selected one of the plurality of charging algorithms to control the charging voltage and charging current coupled from the power supply to the battery pack received in the selected one of the plurality of charging stations.

2. The charging apparatus of claim 1 wherein the apparatus electronics includes a resistor network having a variable resistance and being electrically coupled to the power supply in a feedback loop and electrically coupled to the microprocessor, the variable resistance of the resistor network varied by the microprocessor to control the charging voltage and charging current coupled from the power supply to the battery pack inserted in the selected one of the plurality of charging stations.

3. The charging apparatus of claim 1 wherein the apparatus electronics includes a switching assembly including a plurality of switches electrically coupled to the power supply and the microprocessor, each of the plurality of switches electrically coupled to a respective one of the plurality of charging stations and actuatable by the microprocessor to selectively electrically couple each of the plurality of charging stations to the power supply.

4. The charging apparatus of claim 1 wherein the apparatus electronics includes an analog to digital converter electrically coupled to each of the plurality of charging stations and the microprocessor for monitoring an analog voltage magnitude across each battery pack inserted in a respective different one of the plurality of charging stations and for each battery pack generating a digitized voltage magnitude corresponding to the analog voltage magnitude across the battery pack.

5. The charging apparatus of claim 1 wherein for each charging station of the plurality of charging stations, the circuitry for electrically coupling a battery pack inserted in the station to the power supply comprises a wiring harness assembly having positive and negative contact plates positioned to electrically couple respective positive and negative terminals of the battery pack inserted in the charging station to the power supply.

6. The charging apparatus of claim 1 wherein for each charging station of the plurality of charging stations, the memory device comprises an integrated circuit chip.

7. The charging apparatus of claim 6 wherein for each charging station of the plurality of charging stations, the integrated circuit chip is an EEPROM memory chip.

8. A battery charging apparatus for charging a plurality of rechargeable battery packs, the apparatus comprising:

a) a housing defining a plurality of charging stations and an interior region supporting apparatus electronics;

b) the apparatus electronics including a power supply and a microprocessor electrically coupled to the power supply and the charging stations, the microprocessor controlling power supplied to each charging station;

c) each charging station of the plurality of charging stations adapted to receive a rechargeable battery pack, the received battery pack being one of a plurality of battery pack types, each charging station including an electrical connector to electrically couple the battery pack received in the charging station to the power supply;

d) for each charging station, a memory device having a plurality of charging algorithms stored therein, one charging algorithm being stored for each of the plurality of battery pack types, each of the charging algorithms including at least one of a charging voltage value and a charging current value for charging a battery pack type; and

e) the apparatus electronics identifying the battery pack type of a battery pack received in a selected one of the plurality of charging stations and reading a charging algorithm of the plurality of charging algorithms corresponding to the battery pack type of the battery pack received in the selected one of the plurality of charging stations, the read charging algorithm being used by the microprocessor to generate control signals to control power supplied by the power supply to the charging station and coupled to the battery pack received in the selected one of the plurality of charging stations.

9. The charging apparatus of claim 8 wherein the apparatus electronics includes a resistor network having a variable resistance and being electrically coupled to the power supply and the microprocessor in a feedback loop, the variable resistance of the resistor network selectively varied by the microprocessor to control the charging voltage and charging current coupled from the power supply to the battery pack inserted in the selected one of the plurality of charging stations.

10. The charging apparatus of claim 8 wherein the apparatus electronics includes a switching assembly including a plurality of switches electrically coupled to the power supply and the microprocessor, each of the plurality of switches electrically coupled to a respective one of the plurality of charging stations and actuatable by the microprocessor to selectively electrically couple each of the plurality of charging stations to the power supply.

11. The charging apparatus of claim 8 wherein the apparatus electronics includes an analog to digital converter electrically coupled to each of the plurality of charging stations and the microprocessor for monitoring an analog voltage magnitude across each battery pack inserted in a respective different one of the plurality of charging stations and for each battery pack generating a digitized voltage magnitude corresponding to the analog voltage magnitude across of the battery packs.

12. The charging apparatus of claim 8 wherein for each charging station of the plurality of charging stations, the circuitry for electrically coupling a battery pack inserted in the station to the power supply comprises a wiring harness assembly having positive and negative contact plates positioned to electrically couple respective positive and negative terminals of the battery pack inserted in the charging station to the power supply.

13. The charging apparatus of claim 8 wherein for each charging station of the plurality of charging stations, the memory device comprises an integrated circuit chip.

14. The charging apparatus of claim 13 wherein for each charging station of the plurality of charging stations, the integrated circuit chip is an EEPROM memory chip.