Bore probe for tube inspection with guided waves and method therefor

• US 5,734,588 A
• Filed: 06/24/1996
• Issued: 03/31/1998
• Est. Priority Date: 01/17/1995
• Status: Expired due to Fees

• Current Assignee: Penn State Research Foundation (Pennsylvania State University)
• Original Assignee: Electric Power Research Institute Incorporated
• Inventors: Rose, Joseph L., Jiao, Dale, Ditri, John J., Spanner, Jack C. Jr., Carr, Frank T.
• Primary Examiner(s): Cosimano, Edward R.
• Application Number:
  US08/669,699
• Time in Patent Office: 645 Days
• Field of Search: 73/642, 73/643, 73/644, 364/506, 364/507
• US Class Current: 702/39
• CPC Class Codes: G01N 2291/011 Velocity or travel time
• CPC Class Codes: G01N 2291/012 Phase angle
• CPC Class Codes: G01N 2291/014 Resonance or resonant frequency
• CPC Class Codes: G01N 2291/015 Attenuation, scattering
• CPC Class Codes: G01N 2291/0421 Longitudinal waves
• CPC Class Codes: G01N 2291/044 Internal reflections (echoes), e.g. on walls or defects
• CPC Class Codes: G01N 2291/052 Perpendicular incidence, angular propagation
• CPC Class Codes: G01N 2291/056 Angular incidence, angular propagation
• CPC Class Codes: G01N 2291/106 one or more transducer arrays
• CPC Class Codes: G01N 2291/2634 cylindrical from outside
• CPC Class Codes: G01N 2291/2636 cylindrical from inside
• CPC Class Codes: G01N 29/043 in the interior, e.g. by shear waves
• CPC Class Codes: G01N 29/2487 Directing probes, e.g. angle probes directing arrangements G01N29/221
• CPC Class Codes: G01N 29/26 Arrangements for orientation or scanning by relative movement of the head and the sensor mechanical steering of sound transducers or their beams G10K11/35
• CPC Class Codes: G01N 29/265 by moving the sensor relative to a stationary material
• CPC Class Codes: G01N 29/341 with time characteristics

Abstract

Guided ultrasonic waves are used for the detection of defective tubes in a heat exchanger or steam generator by using a transducer which generates a guided wave at predetermined parameters of phase velocity and frequency to operate at a point on a dispersion curve which minimizes leakage of ultrasonic energy to fluid surrounding the tube. Various techniques of generating ultrasonic waves of various phase velocities such as a comb type filter allow phase velocity points on a dispersion curve to be freely selected.

Claims

1. A system of using guided ultrasonic waves for inspection of defects in tubing using a transducer for generating the guided waves at any one of several parameters of phase velocity, C_ph and frequency, f, to operate at a specific point on a dispersion curve of a specific ultrasonic guided wave mode within said tubing, said transducer being tuned to a said phase velocity, by:

providing as a part of said transducer an annular array of radiating elements substantially concentric with and spaced from each other along the same direction as the direction of propagation of said guided waves;

means for generating by said elements of said transducer a said guided wave of any selected one of said several parameters of phase velocity;

whereby the structure of said wave may be readily changed for effective detection, location analysis, classification, and sizing.

2. A system as in claim 1 including means for receiving reflections from a defect which are nonaxisymmetric by use of a said transducer in the shape of a conical receiver having segmented elements aligned in the same direction as said guided waves.

3. A system as in claim 1 where said transducer includes elements arranged in an array around the external circumference of said tubing.

4. A system as in claim 1 where said radiating elements extend either substantially around the total external circumference of said tubing to generate axisymmetric guided waves or are partially wrapped around to provide nonaxisymmetric guided waves.

5. A system as in claim 1 where said transducer is in the form of a flexible multi-element comb which is wrapped around said tubing.

6. A system as in claim 1 where said transducer is of the comb type with spaced radiators for placement on the external surface of said tubing to generate desired guide waves down said tubing for defect detection where each of said radiators extends substantially entirely around the external circumference of the tubing to generate axisymmetric guided waves.

7. A system as in claim 1 including a transducer for receiving nonaxisymmetric reflections in the form of a segmented comb around the circumference of said tubing.

8. A system as in claim 1 where said tubing is water loaded.

9. A system as in claim 1 where said means for generating by said elements of said transducer includes means for producing time delays from one element to the next to provide a guided wave having a phase velocity irrespective of spacing of said elements.

10. A system as in claim 9 where said transducer is formed by a comb type system of piezoelectric ultrasonic radiators with the spacing defined as width plus gap of the radiators which is normally proportional to phase velocity in the absence of superimposed time delayed signals.

11. A system as in claim 9 including a tone burst function generator is used to generate said frequency, said tone burst generator generating a burst of a predetermined number of cycles to control bandwidth.

12. A system as in claim 9 where said transducer is in the shape of a cone and said radiating elements are arranged as a conical annular array over said cone, said predetermined time delays providing phase velocity tuning.

13. A system as in claim 9 where said means for generating includes a time delayed laser beam to produce a particular loading pattern on the inside of said tubing to provide a said specific phase velocity.