Retaining wall system

• US 5,735,643 A
• Filed: 01/22/1996
• Issued: 04/07/1998
• Est. Priority Date: 02/24/1995
• Status: Expired due to Term

• Current Assignee: Oldcastle Building Products Canada Inc. (CRH PLC)
• Original Assignee: Groupe Permacon Inc.
• Inventors: Castonguay, Bertin, Milot, Eric
• Primary Examiner(s): Taylor, Dennis L.
• Application Number:
  US08/589,640
• Time in Patent Office: 806 Days
• Field of Search: 405/284, 405/285, 405/286, 52/603, 52/604, 52/608, 52/609, 52/611, 52/606
• US Class Current: 405/286
• CPC Class Codes: E02D 29/0266 made up of preformed elements
• CPC Class Codes: E04B 2/02 built-up from layers of building elements
• CPC Class Codes: E04B 2002/0245 Pegs or pins
• CPC Class Codes: E04B 2002/026 Splittable building elements
• CPC Class Codes: E04C 1/395 for claustra, fences, planting walls, e.g. sound-absorbing pots for vertical horticulture A01G9/022

Abstract

A retaining wall kit is made up of a plurality of molded blocks, some having different thicknesses and some having different lengths. Keyhole-slots may be provided at the rear face of the molded blocks, each keyhole being proportionally sized inwardly of the rear face of the block such that a retaining member fitted within the keyhole-slot projects downwardly from the one molded block to engage the rear face of an adjacent molded block so as to space the molded blocks in a regular sloped position such that the inter section of the front and top faces of each molded block is in a common plane.

Claims

1. A kit for a retaining wall comprising:

at least two molded blocks adapted to be placed in a keyhole overlying position one to the other, each block having top, bottom, front, rear, and end faces, wherein the top and bottom faces are parallel, an opening extending into one of the blocks from one of the top, bottom, and end faces and parallel to the rear face, the key hole opening including a narrow slot extending toward the rear face,

a retaining member adapted to be inserted into the opening, the retaining member including a stem portion to be fitted into the opening, and a narrow shank portion projecting partly in said slot and beyond one of the top and bottom faces, the shank having an abutment portion which is parallel to the rear face, the abutment portion of the shank portion being adapted to engage a rear face of the other of the blocks to retain the one block in relation to the other.

2. A kit for a retaining wall as defined in claim 1, wherein the opening includes a first portion having a predetermined diameter and a second portion having a diameter larger than the first portion, and forming a pilot hole,

the retaining member includes a stem portion having longitudinal axis and a diameter similar to the diameter of the first portion and a flared cap portion fitting within the second portion of the opening;

and

the shank is a flat planar member extending below the bottom wall of the block, and is inserted into the opening and is offset from the longitudinal axis of the stem.

3. A kit for a retaining wall as defined in claim 1, wherein the opening is an elongated keyhole-slot having a cylindrical portion and a narrow neck portion extending to the rear face of the block, and the retaining member includes a cylindrical stem which fits into the cylindrical portion of the keyhole-slot, and the shank is a flat fin-like member offset from the stem and aligned in a plane intersecting a longitudinal axis of the cylindrical stem, the shank also having an abutment portion including an edge parallel to the longitudinal axis of the cylindrical component such that when the retaining member is fitted within the keyhole-slot, the shank extends beyond one of the top and bottom faces of the block, such that the abutment portion is adapted to engage a rear face of a vertical adjacent block to provide an offset to the overlying block and to provide the retaining wall with a slope.

4. A kit for a retaining wall as defined in claim 3, wherein the shank includes an aperture accommodating a tie means for an anchor.

5. A kit for a retaining wall as defined in claim 3, wherein the bottom face of a block is provided with a channel-shaped groove extending parallel to the X-axis, and the shank of the retaining member is provided at the abutment portion with a projection having a shape complementary to the channel-shaped groove, such that when the block overlies a vertically adjacent block, the projection in the abutment portion of the shank engages the groove of the adjacent block.

6. A kit for a retaining wall as defined in claim 3, wherein the stem includes deformable wings on an exterior surface thereof which provide a snug fit of the stem within the slot.

7. A kit for a retaining wall as defined in claim 3, wherein the opening extends from the bottom wall and is a blind opening such that the top surface is uninterrupted and the block can be used as a capping member for the retaining wall.

8. A kit for a retaining wall as defined in claim 3, wherein the opening extends from one of the end faces and the opening is a keyhole-slot with an enlarged head portion and a narrow neck portion which extend into the block from the rear face of the block,

the retaining member includes a stem adapted to fit within the enlarged head of the keyhole-slot, a web portion extending from the stem and adapted to fit within the neck portion, and a flange extending perpendicular to the web, beyond one of the top and bottom faces, and the flange including an abutment portion adapted to engage a rear face of a vertically adjacent block.

9. A kit for a retaining wall as defined in claim 5, wherein at least one of the blocks is a capping member and has an elongated groove in the bottom face thereof, the groove extending between the end faces of the block spaced from the rear face thereof, and the capping member being adapted to overlie a vertically adjacent block of the kit, the vertically adjacent block including an opening that is a keyhole-slot extending from the top face of the block, and

the retaining member being fitted into the keyhole-slot from the top face of the block with the shank projecting from the top face of the block and adapted to engage the groove of the capping member.

10. A kit for a retaining wall as defined in claim 1, wherein the opening extends between the top and bottom surfaces of the block, and a cap is provided which is insertable from the top surface of the block to cover the opening and therefore convert the block into a capping member.

11. A kit for a retaining wall as defined in claim 1, wherein the keyhole-slot includes a plurality of circular cylindrical portions interconnected by narrow neck portions which extend in a plane perpendicular to the rear face such that each cylindrical component is at a different distance from the rear face, and the retaining member can be set in one of said plurality of cylindrical components to one of increase and decrease the offset of adjacent vertical blocks.

12. A kit for a retaining wall as defined in claim 11, wherein the kit comprises plural concrete blocks, each block having an X-axis in a longitudinal direction which is parallel to the front and rear faces, a Y-axis perpendicular to the X-axis and a Z-axis perpendicular to the X- and Y-axes, and at least two blocks have different dimensions along the X-axis, and

the retaining member and the corresponding opening being selected for use with adjacent blocks when a wall is being assembled with the blocks staggered to provide a slope with an intersection of the top and front face lying in a common plane, wherein the slope of the plane is between a vertical direction and 45°

from the vertical direction.

14. A kit for a retaining wall as defined in claim 12, wherein said top and bottom faces intersect said rear face at right angles, and the opening extends into the block from one of the top and bottom faces, and is spaced from said rear face.

15. A kit as defined in claim 14, wherein the opening is a keyhole-slot extending from the rear face, and the distance that the keyhole-slot extends into the block from the rear face is determined by the dimension of the block in the Z-axis such that the greater the dimension of the block along the Z-axis, the greater the distance the keyhole-slot extends into the block from the rear surface.

16. A kit as defined in claim 15, wherein the dimension of the second block in the Z-axis is twice the dimension of the first block in the Z-axis, and the extent of the keyhole-slot from the rear face is proportional to the extent of the keyhole-slot from the rear face of the first block.

17. A kit as defined in claim 16, wherein an intersection of the top face and the front face of each block lies in a common sloped plane when the blocks of the kit are laid in an array to form a retaining wall with the retaining members set in the keyhole-slot of each block with the shanks of each retaining member extending from the bottom face of each block and abutting against the rear face of a vertically adjacent block.

13. A kit for assembling a retaining wall, wherein the kit comprises a predetermined number of concrete blocks, each block having parallel top, bottom, front, and rear faces, an X-axis in a longitudinal direction which is parallel to the front and rear faces, a Y-axis perpendicular to the X-axis, and a Z-axis perpendicular to the X- and Y- axes,

wherein all of the blocks have equal dimensions along the Y-axis, at least two blocks have different dimensions along the X-axis, and at least two blocks have different dimensions along the Z-axis,

wherein the kit also includes retaining members for use with adjacent blocks when the wall is being staggered to form a slope with an intersection of the top and front faces lying in a common plane, wherein the slope of the plane is between 0°

and 45°

from a vertical direction, and the retaining members is spaced from the rear face by a distance determined from the dimension of the blocks along the Z-axis.

18. A kit for assembling a retaining wall with a slope as defined in claim 13, wherein the top and bottom parallel faces intersect the rear face at right angles and the retaining members includes a projection extending from the bottom face and spaced from the rear face, the projection having an abutting surface to abut a rear face of an adjacent block when the blocks are arranged to form a retaining wall such that the projection facilitates staggering of the blocks to form a slope.

19. A kit for assembling a retaining wall as defined in claim 18, wherein the abutting surface of the projection is spaced from the rear wall proportional to the dimension of the blocks in the Z-axis such that when the blocks are arranged to form a retaining wall, a slope is formed with the intersections between the front and top surfaces being in a common plane.