Syringe plunger tip

• US 5,735,825 A
• Filed: 03/22/1996
• Issued: 04/07/1998
• Est. Priority Date: 03/22/1996
• Status: Expired due to Term

• Current Assignee: Merit Medical Systems, Inc.
• Original Assignee: Merit Medical Systems, Inc.
• Inventors: Backman, Darryl Kent, Hendry, Garlyn W., Stevens, Brian W.
• Primary Examiner(s): YASKO JR, JOHN D
• Application Number:
  US08/620,386
• Time in Patent Office: 746 Days
• Field of Search: 604/218, 604/187, 604/222, 604/230
• US Class Current: 604/218
• CPC Class Codes: A61M 2005/31521 Pistons with a forward extending skirt at their front end
• CPC Class Codes: A61M 5/3137 Specially designed finger grip means, e.g. for easy manipulation of the syringe rod
• CPC Class Codes: A61M 5/31513 Piston constructions to improve sealing or sliding

Abstract

A sealing cap is provided for attachment to the end of a syringe plunger. The sealing cap has an annular sidewall with an annular first sealing wing projecting distally therefrom, an annular second sealing wing positioned proximal of the first sealing wing and projecting proximally, and an annular sealing ridge encircling and radially projecting out from between the first sealing wing and the second sealing wing. The sealing cap further includes an interior cavity having an annular side surface aligned with the annular sidewall. A side groove is recessed within the side surface so as to be aligned slightly proximal of the annular sealing ridge. The distal end of a syringe plunger has a head mounted thereon that is substantially complementary to the configuration of the internal cavity of the sealing cap. More specifically, a tapered ridge is formed on the periphery of the head to complementarily be received within the side groove. As a positive pressure is created against the sealing cap, the first sealing wing flexes against the interior surface of the barrel and the annular sealing ridge urges against the interior surface of the barrel, thereby increasing the effective seal. As a negative pressure is formed within the barrel, the second sealing wing flexes against the interior surface of the barrel to increase the effective seal.

Claims

1. A syringe plunger tip adapted to provide enhanced sealing engagement between the plunger tip and the interior surface of a syringe barrel at high pressures, the plunger tip comprising:

cap means for effecting sealing engagement with the interior surface of said syringe barrel so as to provide enhanced sealing at high pressures to prevent fluid leakage around the cap means;

head means for receiving said cap means in mating engagement, said head means and said cap means providing in combination the plunger tip;

wherein said cap means comprises variable sealing means formed at said radial periphery of said cap means so as to provide a sealing contact with the interior of the syringe barrel that increases with increasing pressure exerted against said plunger tip; and

wherein said head means comprises engagement means positioned in said cap means for radially directing the pressure exerted on said cap means as the pressure increases so as to urge the variable sealing means into tighter engagement with the interior surface of the syringe barrel.

2. A syringe plunger tip as recited in claim 1, wherein the variable sealing means comprises a sealing cap including an annular sidewall, an annular sealing ridge encircling and radially projecting out from the sidewall, and an interior surface defining a cavity within the sealing cap, the cavity having an annular side groove configured to complementary receive an outer edge of the head means of the plunger tip, the side groove being positioned relative to the annular sealing ridge so that the annular sealing ridge radially urges out to increasingly engage the interior surface of the barrel as the plunger till is advanced within the barrel to increase the pressure within the barrel.

3. A syringe plunger tip as recited in claim 2, further comprising primary sealing means for producing a continuous sealing engagement between the sealing cap and the interior surface of the barrel, the primary sealing means being formed on the sealing cap distal to the annular sealing ridge.

4. A syringe plunger tip as recited in claim 3, wherein the primary sealing means comprises an annular first sealing wing encircling and radially projecting outward in a distal direction from an exterior surface of the annular sidewall at an angle less than 90°

relative to the longitudinal axis of the sealing cap, the first sealing wing being positioned distal to the annular sealing ridge and contacting the interior surface of the syringe barrel when the sealing cap attached to the head of the plunger tip is received within the syringe barrel.

5. A syringe plunger tip as recited in claim 4, wherein the annular first sealing wing projects at an angle in a range between about 20°

to about 40°

relative to the longitudinal axis of the sealing cap.

6. A syringe plunger tip as recited in claim 2, wherein the side groove on the interior surface of the sealing cap is aligned proximal of the annular sealing ridge.

7. A syringe plunger tip as recited in claim 2, further comprising an annular second sealing wing encircling and radially projecting outward in a proximal direction from an exterior surface of the annular sidewall at an angle less than 90°

relative to the longitudinal axis of the sealing cap, the second sealing wing being positioned proximal to the annular sealing ridge and contacting the interior surface of the syringe barrel when the sealing cap attached to the head of the plunger till is received within the syringe barrel.

8. A syringe plunger tip as recited in claim 7, wherein the annular second sealing wing projects at an angle in a range between about 20°

to about 40°

relative to the longitudinal axis of the sealing cap.

9. A syringe plunger tip as recited in claim 2, wherein the sealing cap includes a crown mounted on the annular sidewall having a conical configuration.

10. A syringe plunger tip as recited in claim 9, wherein the interior surface of the sealing cap includes a conical face adjacent to the crown.

11. A syringe plunger tip as recited in claim 2, wherein the head means includes a head of a plunger, wherein the interior surface of the sealing cap defining the cavity within the sealing cap is configured to complementary receive the head of the plunger, wherein the cavity includes an annular side face adjacent to and substantially parallel to an exterior surface of the annular sidewall, the side groove being tapered and recessed within the side face.

12. A syringe plunger tip as recited in claim 1, wherein the cap means includes a sealing cap made of silicone.

13. A syringe plunger tip as recited in claim 1, wherein the cap means includes a sealing cap made of rubber.

14. A syringe plunger tip as recited in claim 1, wherein the cap means includes a sealing cap coated with a lubricant.

15. A syringe plunger tip as recited in claim 4, wherein first sealing wing has an outer diameter and the sealing ridge has an outer diameter, the outer diameter of the first sealing wing being greater than the outer diameter of the sealing ridge when the sealing cap is positioned outside of the barrel.

16. A sealing cap for attachment to the head of a syringe plunger to enable a sealing engagement between the sealing cap and the interior surface of a syringe barrel, the head of the plunger radially sloping outward to an annular outer edge, the sealing cap comprising:

(a) an annular sidewall having an exterior surface extending between a proximal end and a distal end;

(b) a crown mounted to the sidewall so as to cover the distal end of the sealing cap;

(c) an annular first sealing wing encircling and radially projecting outward in a distal direction from the exterior surface of the sidewall at an angle less than 90°

relative to the longitudinal axis of the sealing cap, the first sealing wing contacting the interior surface of the barrel when the sealing cap attached to the head of the plunger is received within the barrel;

(d) an interior surface defining a cavity within the sealing cap, the interior surface being configured to complementary receive the head of the plunger, the cavity including an annular side face adjacent to and substantially parallel to the exterior surface of the sidewall, the interior surface further including an annular tapered groove recessed within the annular face, the groove being positioned relative to the sidewall so that a portion of the sidewall proximal of the first sealing wing is urged against the interior surface of barrel as pressure is increased within the barrel distal of the sealing cap; and

(e) an end face positioned at the proximal end of the sidewall and defining an opening to the cavity through which the head of the plunger is received within the cavity of the sealing cap.

17. A sealing cap as recited in claim 16, wherein the annular first sealing wing projects at an angle in a range between about 20°

to about 40°

relative to the longitudinal axis of the sealing cap.

18. A sealing cap as recited in claim 16, further comprising an annular second sealing wing encircling and radially projecting outward in a proximal direction from the exterior surface of the sidewall at an angle less than 90°

relative to the longitudinal axis of the sealing cap, the second sealing wing being positioned proximal of the first sealing wing and contacting the interior surface of the barrel when the sealing cap attached to the head of the plunger is received within the barrel.

19. A sealing cap as recited in claim 16, wherein the portion of the sidewall that urges against the interior surface of the barrel comprises an annular sealing ridge encircling and radially projecting out from the sidewall.

20. A sealing cap as recited in claim 16, wherein the sealing cap is made of silicone.

21. A sealing cap as recited in claim 16, wherein the crown has a conical configuration.

22. A sealing cap for attachment to the head of a syringe plunger to enable a sealing engagement between the sealing cap and the interior surface of a syringe barrel, the head of the plunger radially sloping outward to an annular outer edge, the sealing cap comprising:

(a) an annular sidewall having an exterior surface extending between a proximal end and a distal end;

(b) a conical crown mounted on the annular sidewall so as to cover the distal end of the sealing cap;

(c) an annular first sealing wing encircling and radially projecting outward in a distal direction from the exterior surface of the sidewall at an angle less than 90°

relative to the longitudinal axis of the sealing cap, the first sealing wing contacting the interior surface of the barrel when the sealing cap attached to the head of the plunger is received within the barrel;

(d) an annular second sealing wing encircling and radially projecting outward in a proximal direction from the exterior surface of the sidewall at an angle less than 90°

relative to the longitudinal axis of the sealing cap, the second sealing wing being positioned proximal of the first sealing wing and contacting the interior surface of the barrel when the sealing cap attached to the head of the plunger is received within the barrel;

(e) an annular sealing ridge encircling and radially projecting out from the exterior surface of the sidewall between the fist sealing wing and the second sealing wing;

(f) an interior surface defining a cavity within the sealing cap, the cavity being configured to complementary receive the head of the plunger, the cavity including an annular side groove configured to complementary receive the outer edge of the head of the plunger, the side groove being positioned relative to the annular sealing ridge so that the annular, sealing ridge radially urges out to increasingly engage the interior surface of the barrel as the plunger is advanced within the barrel to increase the pressure within the barrel; and

(g) an end face positioned at the proximal end of the sealing cap and defining an opening to the cavity through which the head of the plunger is received within the cavity of the sealing cap.

23. A sealing cap as recited in claim 22, wherein the first sealing wing and the second sealing wing each project at an angle in a range between about 20°

to about 40°

relative to the longitudinal axis of the sealing cap.

24. A sealing cap as recited in claim 22, wherein the sealing cap further includes an annular retaining lip positioned at the proximal end of the sealing cap to hold the sealing cap on the plunger head.

25. A sealing cap as recited in claim 22, wherein the sealing cap is made of silicone.

26. A sealing cap as recited in claim 22, wherein the interior surface of the cavity is configured to complementary receive the head of the plunger, the cavity including an annular side face adjacent to and substantially parallel to the exterior surface of the sidewall, the side groove being tapered and recessed within the annular side face.

27. A sealing cap as recited in claim 22, wherein the first sealing wing, the second sealing wing, and the sealing ridge each have an outer diameter, the outer diameter of the first sealing wing and the second sealing wing being greater than the outer diameter of the sealing ridge when the sealing cap is positioned outside of the barrel.

28. A sealing cap as recited in claim 22, wherein the side groove on the interior surface of the barrel is aligned proximal of the annular sealing ridge.

29. A syringe having an improved plunger tip adapted to provide enhanced sealing engagement between the plunger tip and an interior surface of a syringe barrel over a range of pressures characterized by (i) low pressures requiring low friction so as to enhance sensitivity to pressure changes exerted on the syringe plunger and so as to reduce friction of the syringe plunger at low pressures, and characterized by (ii) high pressures requiring enhanced sealing to prevent fluid leakage around the sealing cap, the syringe comprising:

(a) a barrel having an interior surface defining a lumen longitudinally extending through the barrel;

(b) an elongated plunger slidably received within the lumen of the barrel; and

(c) a plunger tip comprising in combination a head positioned at one end of said plunger and a flexible sealing cap mounted on the head of the plunger, the sealing cap having a radial periphery that engages the interior surface of the barrel, and said sealing cap comprising;

i. primary sealing means formed on the sealing cap at said radial periphery thereof so as to provide a low friction sealing contact with the interior surface of the syringe barrel at low pressures of the pressure range; and

ii. variable sealing means formed at said radial periphery of said sealing cap so as to provide a second sealing contact with the interior of the syringe barrel that increases with increasing pressure exerted against said plunger tip,

wherein said head comprises engagement means positioned in said sealing cap for radially directing the pressure exerted on said sealing cap as the pressure increases so as to urge the variable sealing means into tighter engagement with the interior surface of the syringe barrel.

30. A syringe as recited in claim 29, wherein the primary sealing means comprises an annular first sealing wing projecting radially outward in a distal direction from the radial periphery of the sealing cap at an angle less than 90°

relative to the longitudinal axis of the sealing cap, the first sealing wing contacting the interior surface of the syringe barrel.

31. A syringe as recited in claim 29, further comprising an annular second sealing wing encircling and radially projecting outward in a proximal direction from the radial periphery of the sealing cap at an angle less than 90°

relative to the longitudinal axis of the sealing cap, the second sealing wing being positioned proximal to the variable sealing means and contacting the interior surface of the barrel when the sealing cap mounted on the head of the plunger is received within the barrel.

32. A syringe as recited in claim 30, wherein the first sealing wing projects at an angle in a range between about 20°

to about 40°

relative to the longitudinal axis of the sealing cap.

33. A syringe as recited in claim 29, wherein the sealing cap includes a crown having a conical configuration.

34. A syringe as recited in claim 29, wherein the variable sealing means comprises:

(a) the head of the plunger having a conical configuration that radially slopes outward to an annular outer edge; and

(b) an annular side groove disposed on an interior surface of the sealing cap and configured to complementary receive the outer edge of the head of the plunger, the side groove being positioned relative to an annular sidewall of the sealing cap so that the annular sidewall is urged radially outward to increasingly engage the interior surface of the barrel as the plunger is advanced within the barrel to increase the pressure within the barrel.

35. A syringe as recited in claim 29, wherein the variable sealing means comprises:

(a) the head of the plunger having a conical configuration that radially slopes outward to an annular outer edge;

(b) an annular sealing ridge encircling and radially projecting out from the radial periphery of the sealing cap proximal to the primary sealing means; and

(c) an annular side groove disposed on an interior surface of the sealing cap and configured to complementary receive the outer edge of the head of the plunger, the side groove being positioned relative to the annular sealing ridge so that the annular sealing ridge is urged radially outward to increasingly engage the interior surface of the barrel as the plunger is advanced within the barrel to increase the pressure within the barrel.

36. A syringe as recited in claim 35, wherein the side groove on the interior surface of the sealing cap is aligned proximal to the annular sealing ridge.

37. A syringe for dispensing a fluid, the syringe comprising:

(a) a barrel having an interior surface defining a lumen longitudinally extending through the barrel;

(b) an elongated plunger having a distal end slidably receivable within the lumen of the barrel, the plunger further comprising a conical head positioned at the distal end of the plunger, the conical head radially sloping outward to an annular outer edge;

(c) a flexible sealing cap mounted on the head of the plunger, the sealing cap comprising;

(i) an annular sidewall having an exterior surface extending between a proximal end and a distal end;

(ii) a crown mounted on the annular sidewall so as to cover the distal end of the sealing cap;

(iii) an annular sealing ridge encircling and radially projecting out from the sidewall;

(iv) an interior surface defining a cavity within the sealing cap, the cavity having an annular side groove configured to complementary receive the outer edge of the head of the plunger, the side groove being positioned relative to the annular sealing ridge so that the annular sealing ridge radially urges out to increasingly engage the interior surface of the barrel as the plunger is advanced within the barrel to increase the pressure within the barrel; and

(v) a end face positioned at the proximal end of the sealing cap and defining an opening to the cavity through which the head of the plunger is received within the cavity of the sealing cap.

38. A syringe as recited in claim 37, further comprising primary sealing means formed on the sealing cap distal of the annular sealing ridge for producing a continuous sealing engagement between the sealing cap and the interior surface of the barrel.

39. A syringe as recited in claim 38, wherein the primary sealing means comprises an annular first sealing wing encircling and radially projecting outward in a distal direction from the exterior surface of the sidewall at an angle less than 90°

relative to the longitudinal axis of the sealing cap, the first sealing wing contacting the interior surface of the barrel when the distal end of the plunger is received within the barrel.

40. A syringe as recited in claim 37, further comprising an annular second sealing wing encircling and radially projecting outward in a proximal direction from the exterior surface of the sidewall at an angle less than 90°

relative to the longitudinal axis of the sealing cap, the second sealing wing being positioned proximal of the annular sealing ridge and contacting the interior surface of the barrel when the sealing cap attached to the head of the plunger is received within the barrel.

41. A syringe as recited in claim 39, wherein the first sealing wing projects at an angle in a range between about 20°

to about 40°

relative to the longitudinal axis of the sealing cap.

42. A syringe as recited in claim 37, wherein the crown of the sealing cap has a conical configuration.

43. A syringe as recited in claim 37, wherein the side groove on the interior surface of the barrel is aligned proximal of the annular sealing ridge.

44. A syringe as recited in claim 37, wherein the interior surface of the cavity is configured to complementary receive the head of the plunger, the cavity including an annular side face adjacent to and substantially parallel to the exterior surface of the sidewall, the side groove being tapered and recessed within the side face.

45. A syringe as recited in claim 37, wherein the sealing cap is made of silicone.

46. A syringe as recited in claim 37, wherein the sealing cap is coated with a lubricant.

47. A syringe as recited in claim 37, wherein first sealing wing has an outer diameter and the sealing ridge has an outer diameter, the outer diameter of the first sealing wing being greater than the outer diameter of the sealing ridge when the sealing cap is positioned outside of the barrel.

48. A syringe for dispensing a fluid, the syringe comprising:

(a) a barrel having an interior surface defining a lumen longitudinally extending through the barrel;

(b) an elongated plunger having a distal end slidably received within the lumen of the barrel, the plunger further comprising a conical head positioned at the distal end of the plunger, the conical head radially sloping outward to a sharp annular outer edge;

(c) a flexible sealing cap mounted on the head of the plunger, the sealing cap comprising;

(i) an annular sidewall having an exterior surface extending between a proximal end and a distal end;

(ii) a conical crown mounted on the annular sidewall so as to cover the distal end of the sealing cap;

(iii) an annular first sealing wing encircling and radially projecting outward in a distal direction from the exterior surface of the sidewall at an angle less than 90°

relative to the longitudinal axis of the sealing cap, the first sealing wing contacting the interior surface of the barrel when the distal end of the plunger is received within the barrel;

(iv) an annular second sealing wing encircling and radially projecting outward in a proximal direction from the exterior surface of the sidewall at an angle less than 90°

relative to the longitudinal axis of the sealing cap, the second sealing wing being positioned proximal of the first sealing wing and contacting the interior surface of the barrel when the sealing cap attached to the head of the plunger is received within the barrel;

(v) an annular sealing ridge encircling and radially projecting out from the exterior surface of the sidewall between the fist sealing wing and the second sealing wing;

(vi) an interior surface defining a cavity within the sealing cap, the cavity being configured to complementary receive the head of the plunger, the cavity including an annular side groove configured to complementary receive the outer edge of the head of the plunger, the side groove being positioned relative to the annular sealing ridge so that the annular sealing ridge radially urges out to increasingly engage the interior surface of the barrel as the plunger is advanced within the barrel to increase the pressure within the barrel; and

(vii) a annular end face positioned at the proximal end of the sealing cap and defining an opening to the cavity through which the head of the plunger is received within the cavity of the sealing cap.

49. A method for dispensing a fluid through a syringe, the method comprising the steps of:

(a) obtaining a syringe comprising;

(i) a barrel having an interior surface defining a lumen longitudinally extending between an access end and a discharge end;

(ii) an elongated plunger having a distal end slidably received within the access end of the barrel, the plunger further comprising a conical head positioned at the distal end of the plunger, the conical head radially sloping outward to an annular outer edge;

(iii) a flexible sealing cap mounted on the head of the plunger, the sealing cap comprising;

(A) an annular sidewall having an exterior surface extending between a proximal end and a distal end;

(B) a conical crown mounted on the annular sidewall so as to cover the distal end of the sealing cap;

(C) an annular first sealing wing encircling and radially projecting outward in a distal direction from the exterior surface of the sidewall at an angle less than 90°

relative to the longitudinal axis of the sealing cap, the first sealing wing contacting the interior surface of the barrel when the distal end of the plunger is received within the barrel;

(D) an annular second sealing wing encircling and radially projecting outward in a proximal direction from the exterior surface of the sidewall at an angle less than 90°

relative to the longitudinal axis of the sealing cap, the second sealing wing being positioned proximal of the first sealing wing and contacting the interior surface of the barrel when the sealing cap attached to the head of the plunger is received within the barrel;

(E) an annular sealing ridge encircling and radially projecting out from the exterior surface of the sidewall between the fist sealing wing and the second sealing wing;

(F) an interior surface defining a cavity within the sealing cap, the cavity being configured to complementary receive the head of the plunger, the cavity including an annular side groove configured to complementary receive the outer edge of the head of the plunger, the side groove being positioned relative to the annular sealing ridge so that the annular sealing ridge radially urges out to increasingly engage the interior surface of the barrel as the plunger is advanced within the barrel to increase the pressure within the barrel; and

(G) an end face positioned at the proximal end of the sealing cap and defining an opening to the cavity through which the head of the plunger is received within the cavity of the sealing cap;

(b) attaching the discharge end of the barrel in fluid communication with to a fluid source;

(c) retracting the plunger from within the barrel so that the second sealing wing urges against the interior surface of the barrel so as to produce a seal that causes the fluid to flow into the barrel; and

(d) advancing the plunger within the barrel so that the first sealing wing and the sealing ridge urge against the interior surface of the barrel to produce a seal that causes the fluid to discharge from the barrel though the discharge end.