Solid state AC switch with self-synchronizing means for stealing operating power

• US 5,736,795 A
• Filed: 04/22/1996
• Issued: 04/07/1998
• Est. Priority Date: 04/22/1996
• Status: Expired due to Term

• Current Assignee: Honeywell Incorporated (Honeywell International Inc.)
• Original Assignee: Honeywell Incorporated (Honeywell International Inc.)
• Inventors: Zuehlke, Kurt G., Lein, Steven H.
• Primary Examiner(s): Shoop, Jr., William M.
• Assistant Examiner(s): PALADINI, ALBERT WILLIAM
• Application Number:
  US08/635,831
• Time in Patent Office: 715 Days
• Field of Search: 307/45, 307/116, 307/52, 307/112, 307/125, 307/130, 307/39, 361/13, 361/60, 323/237, 327/87, 327/537
• US Class Current: 307/130
• CPC Class Codes: H02M 1/0006 Arrangements for supplying an adequate voltage to the control circuit of converters
• CPC Class Codes: H02M 5/293 using semiconductor devices only
• CPC Class Codes: H03K 17/6874 in a symmetrical configuration
• CPC Class Codes: H03K 17/6877 the control circuit comprising active elements different from those used in the output circuit

Abstract

A solid state power switching circuit for alternating current loads, in which operating power for the circuit is diverted from the switched current during power stealing intervals self-synchronized with the alternating current waveform. During periods in which current to the load is commanded, a load current switch is maintained in a low impedance state except for the duration of a short power stealing interval each half-cycle of the supplied alternating current. Self-synchronization is achieved with a current detector which senses whether or not the magnitude of the current diverted during each power stealing interval exceeds a current threshold, and pulse generator logic which shifts the power stealing intervals in time relative to the alternating current waveform in response to the previously sensed current magnitude.

Claims

1. In apparatus for controlling the supply of alternating electric current to a load, circuitry for stealing electric power from the supplied current comprising:

first and second power terminals between which a source of alternating current at a predetermined frequency and a load in series with the source may be connected;

switching means connected between said first and second power terminals for selectively permitting current to flow through the load in response to a control signal of at least a first voltage magnitude, said switching means having a low impedance state in which current flow is permitted and a high impedance state in which current flow is substantially blocked;

rectification means connected between said first and second power terminals for receiving alternating current and converting it to unidirectional current at a voltage of at least the first voltage magnitude for supply through first and second output terminals;

a reference potential conductor;

a current supply conductor;

a current detector connecting one of the first and second output terminals of said rectification means to one of said reference potential conductor and said current supply conductor, said current detector being operable to produce a current threshold signal indicative of whether the magnitude of the current supplied by said rectification means exceeds a predetermined threshold;

first connecting means connecting other of the first and second output terminal of said rectification means to the other of said reference potential conductor and said current supply conductor, whereby said current supply conductor is normally maintained at a voltage of at least the first voltage magnitude relative to the voltage on said reference potential conductor;

electric power storage means connected between said reference potential conductor and said current supply conductor, said electric power storage means being operable to store power when the voltage between said first and second power terminals exceeds a predetermined magnitude;

a pulse generator operable to generate a pulse train in which successive pulses occur during separate equally spaced half cycles of alternating polarity of the supplied alternating current, the timing of individual pulses within their respective associated half cycles of the supplied alternating current being variable in response to the current threshold signal such that if a current magnitude in excess of the predetermined threshold is indicated, a succeeding pulse is shifted in time away from the current peak of the supplied alternating current, and if a current magnitude less than the predetermined threshold is indicated, a succeeding pulse is shifted in time toward the current peak of the supplied alternating current;

input means for supplying a load power signal commanding that current be supplied to the load; and

control circuitry connected to receive operating power through said current supply conductor, said control circuitry being responsive to the load power signal and the pulses produced by said pulse generator to supply control signals to said switching means such that in the presence of a load power signal said switching means is maintained in its low impedance state except during individual pulses produced by said pulse generator.

2. The apparatus of claim 1 wherein said pulse generator is operable to generate pulses at a first repetition period of less than one-half the duration of a cycle of the supplied alternating current in response to a current threshold signal indicating a current magnitude less than the predetermined threshold, and at a second repetition period of between the durations of one-half and a full cycle of the supplied alternating current in response to a current threshold signal indicating a current magnitude greater than the predetermined threshold.

3. The apparatus of claim 2 wherein:

said switching means comprises first and second power field effect transistors connected in a back-to-back arrangement, each having source and drain electrodes, a gate electrode and a body diode between the source and drain electrodes, the source electrodes of said first and second power field effect transistors being connected at the first output terminal; and

first and second oppositely poled diodes are connected in series between said first and second power terminals, the second output terminal being formed at the connection between said first and second diodes, the combination of said first and second diodes being poled oppositely from the combination of the body diodes in said first and second power field effect transistors to form a full wave rectifier for providing the unidirectional current through the first and second output terminals.

4. The apparatus of claim 3 wherein:

the first and second repetition periods of the pulses generated by said pulse generator are substantially eight milliseconds and nine milliseconds, respectively; and

the pulses generated by said pulse generator have a substantially constant duration.

5. The apparatus of claim 4 wherein said first connecting means includes a current limiter responsive to the load power signal to limit current through said current supply conductor when no supply of current to the load is commanded.

6. The apparatus of claim 5 wherein said control circuitry includes:

biasing means for supplying the gate electrodes of said first and second power field effect transistors with a bias voltage of at least the first voltage magnitude; and

means for overcoming the bias voltage during individual pulses produced by said pulse generator.

7. The apparatus of claim 6 wherein:

at least one of said current detector, said pulse generator and said control circuitry requires direct current at a second voltage less than the first voltage for operation; and

a voltage regulator is provided, said voltage regulator being connected to receive power from said current supply conductor, and operable to supply current at the second voltage to said at least one of said current detector, said pulse generator and said control circuitry.

8. In apparatus for controlling the supply of alternating electric current to a load, the alternating current being of a known frequency and the apparatus including a switch controllable to low and high impedance states for respectively permitting and effectively blocking the flow of current to the load, a method for stealing electric power from the controlled supply of current during periods when current to the load is called for, comprising the steps of:

diverting a portion of the electric current which would otherwise flow through the switch, diversion being possible only when voltage of at least a predetermined magnitude exists across the switch;

controlling the switch to a high impedance state for a power stealing interval during each of equally spaced half cycles of alternating polarity of the alternating electric current;

determining whether the magnitude of the diverted current reaches a predetermined threshold;

shifting timing of succeeding power stealing intervals to a portion of the half cycles of the alternating current characterized by higher instantaneous current if the magnitude of the diverted current is less than the predetermined threshold; and

shifting timing of succeeding power stealing intervals to a portion of the half cycles of the alternating current characterized by a lower instantaneous current if the magnitude of the diverted current exceeds the predetermined threshold.

9. The method of claim 8 wherein a power stealing interval occurs each half cycle of the alternating current, and the power stealing intervals have either of first and second repetition periods, the first repetition period being shorter than the duration of a half cycle of the alternating current, and the second repetition period being between the durations of a half cycle and a full cycle of the alternating current.

10. The method of claim 9 wherein:

the alternating current has a nominal frequency of sixty cycles per second, corresponding to a half cycle duration of substantially 8.33 milliseconds;

the power stealing intervals are of predetermined substantially constant duration; and

the first and second repetition periods are substantially eight milliseconds and nine milliseconds, respectively.

11. The method of claim 10 wherein means is provided for discontinuing the power stealing intervals when no supply of current to the load is called for.

12. Self-powered electronic switching apparatus for controlling the supply of alternating current to a load comprising:

first and second power terminals;

first and second substantially identical power field effect transistors, each having source and drain power electrodes, a gate electrode and a body diode between the source and drain power electrodes;

first connecting means connecting said first and second power field effect transistors in a back-to-back arrangement between said first and second power terminals, a pair of corresponding power electrodes of said first and second power field effect transistors being connected at a first junction;

a reference potential conductor;

second connecting means connecting said first junction to said reference potential conductor;

first and second diodes connected in series in an oppositely poled arrangement between said first and second power terminals, said first and second diodes being connected at a second junction, and, together with the body diodes in said first and second power field effect transistors, forming a full-wave rectifier for producing a unipolar voltage between said first and second junctions;

a current supply conductor for supplying direct current at a first voltage;

third connecting means connecting the second junction to said current supply conductor;

a current detector operable to produce a current threshold signal indicative of whether the electric current flowing through said reference potential conductor and said current supply conductor exceeds a predetermined threshold;

pulse generator means responsive to the current threshold signal to produce a pulse train of a first repetition rate corresponding to a pulse spacing shorter than the duration of a half cycle of the supplied alternating current when the magnitude of the current detected by said current detector is less than the predetermined threshold, and of a second repetition rate corresponding to a pulse spacing between the durations of a half cycle and a full cycle of the supplied alternating current when the magnitude of the current detected by said current detector is at least as great as the predetermined threshold; and

a gate control circuit requiring direct current at substantially the first voltage for operation, said gate control circuit being responsive to the pulse train produced by said pulse generator means and a signal indicative of a command for supply of current to the load, said gate control circuit further being operable to supply a gate signal to the gate electrodes of said first and second power field effect transistors effective to cause said first and second power field effect transistors to assume a low impedance state when supply of current to the load is commanded except during individual pulses received from said pulse generator means; and

fourth connecting means connecting said current supply conductor to said gate current for supplying current at the first voltage said gate control circuit.

13. The self-powered electronic switching apparatus of claim 12 wherein said pulse generator means is operable to produce pulses having a predetermined substantially constant duration, a pulse spacing of substantially eight milliseconds if the magnitude of the current detected by said current detector is less than the predetermined threshold, and a pulse spacing of substantially nine milliseconds if the magnitude of the current detected by said current detector is at least as great as the predetermined threshold.

14. The self-powered electronic switching apparatus of claim 13 wherein said second connecting means includes said current detector.

15. The self-powered electronic switching apparatus of claim 14 wherein:

at least one of said current detector, said pulse generator and said gate control circuit requires direct current at a second voltage less than the first voltage for operation;

a voltage regulator is connected between said reference potential conductor and said current supply conductor for producing direct current at the second voltage; and

fifth connecting means is provided for supplying direct current at the second voltage from said voltage regulator to said at least one of said current detector, said pulse generator and said gate control circuit.

16. The self-powered electronic switching apparatus of claim 15 wherein:

said third connecting means includes a current limiting circuit having a disable terminal, said current limiting circuit being operable to limit the current supplied by said third connecting means, and responsive to a signal at the disable terminal to disable its current limiting function; and

means is provided for supplying a signal to the disable terminal when no supply of current to the load is commanded.