Preheating and starting circuit and method for a fluorescent lamp

• US 5,736,817 A
• Filed: 09/19/1995
• Issued: 04/07/1998
• Est. Priority Date: 09/19/1995
• Status: Expired due to Fees

• Current Assignee: Beacon Light Products, Inc.
• Original Assignee: Beacon Light Products, Inc.
• Inventors: Seubert, Jon P., Johnson, Samuel A., Rothenbuhler, Dan E., Noble, Glenn A.
• Primary Examiner(s): Pascal, Robert
• Assistant Examiner(s): SHINGLETON, MICHAEL B
• Application Number:
  US08/530,673
• Time in Patent Office: 931 Days
• Field of Search: 310/101, 310/106, 310/107
• US Class Current: 315/106
• CPC Class Codes: H05B 41/046 using controlled semiconductor devices
• CPC Class Codes: H05B 41/295 with semiconductor devices and specially adapted for lamps with preheating electrodes, e.g. for fluorescent lamps

Abstract

The cathodes of a fluorescent lamp are preheating and the medium between the cathodes is ignited into a plasma by heating the cathodes for a predetermined warm-up time period by conducting current from a supply power source through the cathodes for a conductive time interval, and applying a relatively high voltage starting pulse to the cathodes at the end of the conductive time interval or alternatively suppressing the high voltage starting pulse during the predetermined warm-up time period. Suppressing the high voltage starting pulse during the warm-up time period, thereby preventing erosion the thermionic coating of the cathodes due to positive ion bombardment. A controllable semiconductor switch is connected to the cathodes to control the current flow through them. The high voltage starting pulse is derived from commutating the semiconductor switch into a nonconductive state when the applied current level drops to the characteristic holding current value of the switch. The high voltage starting pulse is suppressed by triggering the semiconductor switch at the time when it would otherwise be commutating to the nonconductive state.

Claims

1. A preheating and ignition circuit for use with a fluorescent lamp which has cathodes and a medium which is ionizable into a conductive plasma by voltage and current applied in half-cycles from a power source through a ballast to the lamp, comprising:

a control module adapted to be connected to the cathodes of the lamp;

the control module including a controllable switch which is connected in series with the cathodes upon connection of the control module to the cathodes, the switch conducts substantially all of the current applied to the cathodes from the power source when the switch is conductive, the switch having a characteristic holding current level, the switch remaining conductive after being triggered when the current flow therethrough exceeds the holding current level, the switch commutating into a non-conductive state if not triggered upon the current therethrough decreasing below the holding current level;

the control module further including a controller for controlling the conductivity of the switch relative to the current flow therethrough by supplying signals to trigger the switch;

the controller including information defining a warm-up time period of predetermined time duration of two or more complete applied half-cycles during which the cathodes are heated prior to attempting to ignite the lamp;

the controller delivering a conductive interval start signal to trigger the switch into a conductive state during a predetermined conductive time interval during each applied half-cycle occurring during the warm-up time period, the switch conducting current through the cathodes and thereby heating the cathodes during the conductive time interval of each applied half-cycle during the predetermined warm-up time period;

the controller causing the switch to commutate into a nonconductive state at the end of the conductive time interval occurring in the next half-cycle after the expiration of the warm-up time period as a result of current conducted through the switch decreasing to below the holding current level, the commutation of the switch into the non-conductive state upon the current conducted therethrough decreasing to below the holding current level creating a change in current per change in time (di/dt) effect at the ballast which applies a high voltage ignition pulse to the cathodes; and

the controller delivering a suppression signal in addition to the interval start signal during each applied half-cycle occurring during the warm-up time period, the suppression signal triggering the switch into a conductive state prior to the end of the conductive time interval and while the current conducted through the switch reaches the holding current level during each applied half-cycle of the predetermined warm-up time period.

4. A preheating and ignition circuit as defined in claim 1 wherein:

the controller ceases to deliver the suppression signal during at least one applied half-cycle following the expiration of the predetermined warm-up time period to allow the switch to commutate into the nonconductive state in response to the decrease of the current conducted therethrough to a value below the holding current level of the switch, the di/dt effect from the commutation of the switch creating a high voltage ignition pulse for igniting the lamp during each one half-cycle following the expiration of the warm-up time period.

5. A preheating and ignition circuit as defined in claim 4 wherein:

the control module further includes a zero crossing detector to determine zero crossing points of the applied half-cycles of current; and

the controller delivers the suppression signal at a predetermined time relative to a detected zero crossing point.

6. A preheating and ignition circuit as defined in claim 5 wherein the predetermined time at which the suppression signal is delivered occurs at a time when the applied half-cycle of current conducted through the switch is greater than the predetermined holding current level of the switch.

7. A preheating and ignition circuit as defined in claim 1 wherein:

a blocking circuit element is connected to the ballast;

the applied half-cycles of current from the power source are conducted to the ballast through the blocking circuit element;

the blocking circuit element blocks direct current flow from the power source to the lamp; and

the switch conducts current through the cathodes to warm the cathodes during the conductive time interval of each half-cycle occurring during the warm-up time period.

8. A preheating and ignition circuit as defined in claim 7 wherein:

the blocking circuit element includes a capacitor connected to the ballast, and the capacitor and the ballast form a resonant circuit having a resonant circuit frequency;

the power source is an AC source having a predetermined power delivery frequency; and

the AC power source drives the resonant circuit frequency at the predetermined power delivery frequency.

9. A preheating and ignition circuit as defined in claim 1 wherein:

the control module further includes a voltage sensor which is connected to the cathodes upon connection of the control module to the cathodes, the controller is connected to the voltage sensor by which to sense the voltage between the cathodes and across the plasma after the expiration of the predetermined warm-up time period and after the application of the high voltage ignition pulse to the cathodes.

10. A preheating and ignition circuit as defined in claim 9 wherein:

the controller senses the voltage between the cathodes to determine if the plasma has ignited during each of a predetermined number of half-cycles occurring after the expiration of the warm-up time period.

12. A preheating and ignition circuit as defined in claim 10 wherein:

the controller senses the voltage between the cathodes at a predetermined consistent time instant during each of the predetermined number of half-cycles occurring after expiration of the warm-up time period.

13. A preheating and ignition circuit as defined in claim 10 wherein:

the controller includes further information defining a second supplementary warm-up time period after expiration of the first aforesaid in initial warm-up time period; and

the controller establishes the supplementary warm-up time period if the voltage sensed between the cathodes represents that the plasma has not ignited.

14. A preheating and ignition circuit as defined in claim 13 wherein the supplementary warm-up time period is of a predetermined time duration less than the predetermined time duration of the initial warm-up time period.

15. A preheating and ignition circuit as defined in claim 13 wherein:

the controller senses the voltage between the cathodes to determine if the plasma has ignited during each of a predetermined number of half- cycles occurring after the expiration of the supplementary warm-up time period.

16. A preheating and ignition circuit as defined in claim 15 wherein the control module senses the voltage between the cathodes at a predetermined consistent time instant during the predetermined number of half-cycles occurring after the expiration of the supplementary warm-up time period.

17. A preheating and ignition circuit as defined in claim 4 wherein the controller ceases to deliver the suppression signals during a predetermined number of applied half-cycles following the expiration of the predetermined warm-up time period.

18. A preheating and ignition circuit as defined in claim 17 wherein the predetermined number of applied half-cycles following the expiration of the warm-up time period encompasses one.

19. A preheating and ignition circuit as defined in claim 17 wherein:

the commutation of the controllable switch into the nonconductive state creates a change in current per change in time (di/dt) effect which causes the ballast to apply a high voltage starting pulse to the cathodes to attempt to ignite the medium into a plasma;

the control module includes a voltage sensor to sense the voltage between the cathodes and across the plasma after the occurrence of the high voltage starting pulse following expiration of the predetermined warm-up time period;

the controller including information defining a second supplementary warm-up time period in addition to the first aforesaid initial warm-up time period, the supplementary warm-up time period having a predetermined time duration less than the initial warm-up time;

the controller delivering the interval start signal to trigger the switch into a conductive state during a predetermined conductive time interval during each applied half-cycle occurring during the supplementary warm-up time period to conduct current through the cathodes and thereby heat the cathodes during the supplementary warm-up time period;

the controller causing the switch to commutate into a nonconductive state at the end of the conductive time interval occurring in the next occurring half-cycle after the expiration of the supplementary warm-up time period; and

the controller delivering a suppression signal in addition to the interval start signal during each applied half-cycle during the supplementary warm-up time period, the suppression signal triggering the switch into a conductive state prior to the end of the conductive time interval and before the current conducted through the switch reaches the holding current level during each applied half-cycle of the supplementary warm-up time period.

2. A method of preheating and ingniting a plasma in a fluorescent lamp which has cathodes and a medium which is ionizable into the plasma, comprising the steps of:

connecting a ballast between an AC power source and the lamp;

applying voltage and current in half-cycles from the AC power source to the cathodes;

heating the cathodes for a predetermined warm-up time period extending over two or more complete applied half-cycles of current by conducting current from the source through the cathodes for a predetermined conductive time interval of each applied half-cycle of current during the warm-up time period;

conducting current from the source through the cathodes for the predetermined conductive time interval of a half-cycle of current occurring immediately after the warm-up time period;

generating a relatively high voltage starting pulse by creating a relatively large decrease in current conducted through the ballast in a relatively short time (di/dt effect) at the end of the conductive time interval;

suppressing the high voltage starting pulse by suppressing the di/dt effect at the end of each conductive time interval occurring during the predetermined warm-up time period;

applying the relatively high voltage starting pulse to the cathodes at the end of the conductive time interval occurring in the half-cycle occurring immediately after the warm-up time period;

connecting a controllable switch to the cathodes to conduct substantially all of the current applied to the cathodes through the cathodes when the switch is triggered into a conductive state during the conductive time interval, the switch having a characteristic holding current level, the switch remaining conductive after being triggered when current flow therethorugh exceeds the holding current level, the switch commutating into a non-conductive state if not triggered when the current therethrough decreases below the holding current level;

delivering a conductive start signal during each half-cycle of applied current during the warm-up time period to trigger the switch into a conductive state at the start of the conductive time interval; and

delivering a suppression signal during each half-cycle of the warm-up time period to trigger the switch into the conductive state prior to and during the end of the conductive time interval during each half-cycle of the warm-up time period, the suppression signal existing when the current conducted through the switch reaches the holding current level.

3. A method as defined in claim 2 further comprising the steps of:

using a semiconductor switch having a characteristic holding current level as the controllable switch;

generating the di/dt effect by ceasing to deliver the suppression signal and allowing the semiconductor switch to commutate into a nonconductive state when the half-cycle of applied current decreases below the holding current level of the semiconductor switch.

11. A method as defined in claim 3 further comprising the steps of:

detecting zero crossing points of the half-cycles of applied current conducted through the cathodes during the warm-up time period; and

suppressing the high voltage starting pulse at a predetermined time relative to a detected zero crossing point.

20. A method as defined in claim 3 further comprising the step of:

determining if the plasma is ignited after the expiration of the predetermined warm-up time period and after applying the high voltage starting pulse.

21. A method as defined in claim 20 wherein the supplementary warm-up time period is of less time duration than the initial warm-up time period.

22. A method as defined in claim 3 further comprising the steps of:

connecting a blocking circuit element and the ballast between the AC power source and the lamp; and

blocking direct current flow from the AC source to the lamp by using the blocking circuit element.

23. A method as defined in claim 22 further comprising the steps of:

using a capacitor as the blocking element; and

connecting the capacitor and the ballast in a resonant circuit between the lamp and the AC source.

24. A method as defined in claim 20 further comprising the steps of:

establishing a second supplementary warm-up time period in addition to the first aforesaid initial warm-up period, the second warm-up period occurring after expiration of the first warm-up time period, if the plasma has not ignited.

25. A method as defined in claim 24 further comprising the step of:

determining if the plasma has ignited during each of a a predetermined number of half-cycles occurring after the expiration of the initial and supplementary warm-up time periods.