Software planning program for coatings
First Claim
1. An automated planning and maintenance program for linings and coatings in facilities comprising the steps of:
- (a) identifying facility assets having coatings and linings;
(b) creating a maintenance history of each of the identified facility assets;
(c) determining current conditions of the identified facility assets based on current defects in linings and coatings;
(d) calculating maintenance recommendations based on the maintenance history and the conditions of the linings and coatings of the identified facility assets;
(e) prioritizing the calculated maintenance recommendations; and
(f) calculating cost of applying replacement linings and coatings by;
i determining size of surface to be covered;
ii determining cost of materials not being used to recover the surface;
iii determining time needed to apply the replacement coatings, wherein steps i, ii, and iii are surface preparation cost;
iv determining the replacement coating material cost; and
v determining equipment cost to apply the replacement coatings.
7 Assignments
0 Petitions
Accused Products
Abstract
An interactive computer program for forecasting, prioritizing, planning and tracking paint, coating and lining maintenance work for the Facility assets of industrial and commercial complexes using an IBM compatible type computer. The assets include but are not limited to buildings, tanks, towers, structures, pools, docks and their sub components such as process piping, structure steel members, concrete floors, overhead cranes, blowers, pumps, motors, vehicle hoists, hardware, paneling, conduit, facades, exterior doors, interior doors, windows, and gutters that require painting over time. The novel invention uses a four step process. The first step is to break down the facility into asset groups, master components, and sub components. Second a condition survey of the master components and subcomponents is conducted followed by making work recommendations for each sub component. The third step is to develop coating system standards where coating systems, and cost data for the maintenance work is calculated. The fourth step covers work management which includes an assessment by sub component, recommendations are accepted and altered, costs are recalculated and various types of data operations are performed such as preparing management reports, historical data is reported and cost and schedule data is reported.
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Citations
16 Claims
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1. An automated planning and maintenance program for linings and coatings in facilities comprising the steps of:
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(a) identifying facility assets having coatings and linings; (b) creating a maintenance history of each of the identified facility assets; (c) determining current conditions of the identified facility assets based on current defects in linings and coatings; (d) calculating maintenance recommendations based on the maintenance history and the conditions of the linings and coatings of the identified facility assets; (e) prioritizing the calculated maintenance recommendations; and (f) calculating cost of applying replacement linings and coatings by; i determining size of surface to be covered; ii determining cost of materials not being used to recover the surface; iii determining time needed to apply the replacement coatings, wherein steps i, ii, and iii are surface preparation cost; iv determining the replacement coating material cost; and v determining equipment cost to apply the replacement coatings. - View Dependent Claims (2, 3, 4, 5)
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6. A four step process for coating and lining maintenance for industrial and commercial facilities using a computer program, the process comprising the steps of:
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(a) breaking down an industrial and commercial facility into dividable components, that includes the steps of; (a)(i) identifying asset groups; (a)(ii) defining master components of the asset groups; (a)(iii) defining sub components of each of the master components; (b) conducting a condition survey on coatings and linings for each of the dividable components; (c) setting coating system standards for each of the dividable components based on the condition survey; and (d) outputting work management recommendation reports for each of the dividable components based on the coating system standards. - View Dependent Claims (7, 8, 9, 10, 11, 12, 13, 14, 15)
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16. A method for the planning and maintenance of coatings and linings used in industrial and commercial facilities to be performed by a computer, the method comprising the steps of:
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(a) breaking down an industrial and commercial facility by; (a)(i) identifying asset groups; (a)(ii) defining master components of the asset groups; (a)(iii) defining sub components of each of the master components; (b) conducting a condition survey on coatings and linings for the sub components by; b(i) selecting exposure type of an existing coating; b(ii) selecting operating environment where the existing coating is situated; b(iii) rating substrate condition of the existing coating; b(iv) determining a sub component visual view of the existing coating; b(v) rating appearance of the existing coating; b(vi) measuring adhesion of the existing coating; b(vii) selecting observed defects of the existing coating; b(viii) measuring dry film thickness of the existing coating; b(ix) determining hazardous conditions; b(x) determining inspection frequency; b(xi) recommending work task to recoat; and b(xii) recording application cost multipliers; (c) setting coating system standards for each of the sub components based on the condition survey by; c(i) selecting surface preparation method; c(ii) selecting type of replacement coating to be applied; c(iii) determining application method and purpose of the replacement coating; c(iv) selecting number of the replacement coatings to be applied; and c(v) calculating cost of applying the replacement coatings by; c(v)i determining size of surface to be covered; c(v)ii determining cost of materials not being used to recover the surface; c(v)iii determining time needed to apply the replacement coatings, wherein steps c(v)i, c(v)ii, and c(v)iii are surface preparation cost; c(v)iv determining the replacement coating material cost c(v)v determining equipment cost to apply the replacement coatings; and (d) outputting work management recommendation reports for each of the sub components based on the coating system standards.
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Specification