Frame assembly

• US 5,737,890 A
• Filed: 10/18/1995
• Issued: 04/14/1998
• Est. Priority Date: 10/18/1995
• Status: Expired due to Term

• Current Assignee: Marsha Vander Heyden
• Original Assignee: Marsha Vander Heyden
• Inventors: Heyden, Marsha Vander
• Primary Examiner(s): Friedman, Carl D.
• Assistant Examiner(s): Aubrey, Beth
• Application Number:
  US08/544,701
• Time in Patent Office: 909 Days
• Field of Search: 52/455, 52/456, 52/656.8, 52/314, 52/656.1, 52/656.5, 52/656.9, 403/231
• US Class Current: 52/455
• CPC Class Codes: E06B 3/984 specially adapted for frame members of wood or other material worked in a similar way E06B3/99 takes precedence
• CPC Class Codes: F16B 12/22 using keyhole-shaped slots and pins

Abstract

A frame assembly of the knock-down type in which the component parts can be shipped or transported in a knock-down condition and readily constructed with a minimum of tools or no tools, and disassembled when desired. The frame assembly includes at least one pair of spaced vertical stiles and at least one pair of horizontal rails substantially orthogonal thereto, and associated connecting elements for connecting the stiles and rails, one of the connecting elements being joined with a stile at a corner connection thereof and another of the connecting elements being joined with a rail at a corner connection thereof so that a pair of the associated connecting elements joins one of the stiles to one of the rails, and all of the stiles and rails as appropriate are joined to each other.

Claims

1. A frame assembly of the knock-down type including component parts comprising vertical stiles, horizontal rails and connection-disconnection means associated with each of said vertical stiles and said horizontal rails, whereby the component parts can be shipped or transported in a knock-down condition and readily assembled with a minimum of tools or no tools and free of the use of glue, and the component parts can be easily disassembled when desired by moving said horizontal rails and said vertical stiles relative to each other, said frame assembly comprising:

at least one pair of vertical stiles and at least one pair of horizontal rails, said vertical stiles and said horizontal rails being connectable to each other;

connection-disconnection means provided for said horizontal rails and said vertical stiles for connecting one end of each of said horizontal rails to one of said vertical stiles, at least two of said horizontal rails having at each end thereof a horizontal rail end and each of said vertical stiles having at each end thereof a stile corner, said connection-disconnection means including a stationary receiver provided for said stile corner and a slidable connector provided for an end of said horizontal rail to be joined to said stile corner provided with said stationary receiver, said slidable connector being joinable with said stationary receiver for connection of one said horizontal rail end of each said horizontal rail to one said stile corner of an adjacent stile to form a four-sided frame having four sides comprising at least four adjacent connections formed by said connection-disconnection means between said horizontal rails and said vertical stiles including two of said horizontal rails and two of said vertical stiles to form a corner connection between one said stile corner and one said horizontal rail end adjacent to each other by joinder of said stationary receiver and said slidable connector of each said stile corner with said rail end for assembling said horizontal rails and said vertical stiles to form said four-sided frame;

said connection-disconnection means being provided for each adjacent connection of a stile corner and a rail end including for each said adjacent stile corner and said rail end a pair of connectable-disconnectable connecting elements, one of said connectable-disconnectable connecting elements being said stationary receiver and the other of said connecting elements being said slidable connector, and said pair of connectable-disconnectable elements being slidably connected together for joining one of said stile corners with one of said rail ends for each said adjacent connection and being slidably separable from each other for separation of said vertical stiles from said horizontal rails, said connection-disconnection means being connected with said vertical stiles and said horizontal rails internally of said frame where said vertical stiles and said horizontal rails are joined together, and access to said stationary receiver and said slidable connector being available solely when said vertical stiles and said horizontal rails are disconnected from each other, and hidden from view when said vertical stiles and said horizontal rails are joined together; and

each of said vertical stiles and each of said horizontal rails including a panel holding means for receiving an insert portion of a panel, said panel holding means including a panel receiving and holding portion when assembled between said vertical stiles and said horizontal rails adapted to hold said insert portion to each said vertical stile and each said horizontal rail.

2. The frame assembly as claimed in claim 1, wherein said panel holding means for each said vertical stile includes a U-shaped receiving area and for each said horizontal rail includes a U-shaped receiving portion adapted to receive edges of the panel, said U-shaped receiving area and said U-shaped receiving portion being adapted to receive the insert portion of the panel forming a continuous U-shaped receiving and holding area with said U-shaped receiving portion and said U-shaped receiving area when said vertical stiles and said horizontal rails are joined together, said connection-disconnection means including legs of said U-shaped receiving area cooperating with legs of said U-shaped receiving portion.

3. The frame assembly as claimed in claim 2, wherein said stationary receiver includes a slotted member provided with a slot and said slidable connector includes a double headed member having a shank portion between said heads, said shank portion being slidable within said slot to provide for a tight fit between said adjacent connection of each said stile corner connected with each said horizontal rail end, said slotted member being confined within said first U-shaped area and free of access thereto externally thereof, and said double headed member being confined within said U-shaped portion and being free of access thereto when said slidable connector is received within said stationary receiver and are joined to each other.

4. The frame assembly as claimed in claim 1, wherein said U-shaped portion includes a first base and a pair of first legs extending therefrom and said U-shaped area includes a second base and a pair of second legs extending therefrom, said first base being larger than said second base, and the spacing between said first pair of legs being greater than the distance between outer portions of said second pair of legs for receiving said second pair of legs between said first pair of legs.

5. The frame assembly as claimed in claim 1, wherein said frame includes a plurality of vertical stiles and a plurality of horizontal rails, said horizontal rails and said vertical stiles each having slidable portions so that the horizontal rails and the vertical stiles are adapted to be slid relative to each other to provide for the insertion of a plurality of panels between said horizontal rails and said vertical stiles, said frame including at least three spaced vertical stiles, two of said vertical stiles forming outer vertical stiles and a third of said at least three spaced vertical stiles, forming an inner vertical stile spaced between said outer vertical stiles, said frame also including at least three horizontal rails, two of said horizontal rails being outer horizontal rails and one of said at least three horizontal rails being an inner horizontal rail substantially parallel to said two outer horizontal rails and located between said two outer horizontal rails, and said connection-disconnection means including said rail ends connecting corners of said outer horizontal rails and said outer vertical stiles so that all connections and disconnections take place internally of said frame.

6. The frame assembly as claimed in claim 5, wherein said connection-disconnection means also includes one of said slidable connectors at a rail end of each of said intermediate rails, and one of said stationary receivers coupled to each of said outer vertical stiles for connection with said slidable connector of each of said inner horizontal rails at a rail end thereof.

7. The frame assembly as claimed in claim 1, wherein said frame includes a pair of outer vertical stiles, a pair of outer horizontal rails and at least one center vertical mullion positioned between said pair of outer horizontal rails and between said vertical outer stiles, one of said outer rails being connectable and disconnectable by said connection-disconnection means internally of said frame with said center vertical mullion and at least one of said outer vertical stiles, respectively, another of said outer horizontal rails being connectable and disconnectable with said center vertical mullion by said connection-disconnection means, and at least one of said outer vertical stiles, at least one center horizontal rail positioned between said outer horizontal rails, one of said center horizontal rails being connectable by said connection-disconnection means with one of said outer vertical stiles and said vertical mullion, another of said center horizontal rails being connectable with the other of said outer vertical stiles and said vertical mullion and each of said horizontal rails, said vertical stiles and said vertical mullion including recessed portions for said connection-disconnection means for joinder of said vertical stiles, said horizontal rails and said vertical mullion and preventing access thereto externally of said frame after said vertical stiles, said horizontal rails and said vertical mullion being joined with each other.

8. The frame assembly as claimed in claim 7, wherein each of said horizontal rails between said outer horizontal rails includes a single horizontal rail having at least one of its rail ends connected with one of said outer vertical stiles, and said vertical mullion having one end in an abutting relationship with a recessed portion of one of said horizontal rail elements and another of its rail ends being connectable and disconnectable by said connection-disconnection means with one of said outer horizontal rails.

9. The frame assembly as claimed in claim 8, wherein one of said outer horizontal rails has an arcuate inner portion, and said vertical mullion has a longer dimension than either of said outer vertical stiles and extends between said outer horizontal rails, and said connection-disconnection means includes one of said stationary receivers connected with one of said outer horizontal rails and one of said slidable connectors connected with an end of said vertical mullion.

10. The frame assembly as claimed in claim 7, wherein said center horizontal rails include a pair of curved rails, one of said curved rails being connected by said connection-disconnection means between said vertical mullion and one of said outer vertical stiles, and the outer of said curved rails being connected between said vertical mullion and the other of said outer vertical stiles by said connection-disconnection means and being disconnectable from each other by said connection-disconnection means.

11. The frame assembly as claimed in claim 10, wherein said vertical mullion includes a pair of outer facing portions and a pair of oppositely disposed edge portions each having a panel receiving insert edge portion, one of said opposing edges facing one of said outer vertical stiles and cooperating therewith to receive said insert portion of said panels, and the other of said opposite sides facing the other of said outer vertical stiles and cooperating therewith to receive another of said insert portions of said panels.

12. The frame assembly as claimed in claim 11, wherein said vertical mullion includes one of said members of said connection-disconnection means in said panel receiving portion for connection with another of said members of said connection-disconnection means in said rail end and for the disconnection.

13. The frame assembly according to claim 12, wherein said vertical stiles have a U-shaped area and said horizontal rails have U-shaped portion and each includes parts complementary to each other to permit legs of at least one of said U-shaped areas and said U-shaped portions to fit between legs of the other of said U-shaped portions and said U-shaped areas, and the outer portion of one of said U-shaped areas and said U-shaped portions to smoothly merge with a complementary molded surface of the other of one of said U-shaped portions and said U-shaped areas.

14. The frame assembly according to claim 13, wherein said connection-disconnection means includes said stationary receiver for said vertical stiles and said slidable connector associated with said rail ends for permitting said rail ends and said vertical stiles to be connected together by slidably engaging said slidable connector with said stationary receiver in one direction and disengaging said rail ends and said vertical stiles by slidably moving said slidable connector and said stationary receiver relative to each other in an opposite direction to said one direction, while preventing access to said connection-disconnection means.

15. The frame assembly according to claim 11, wherein said panel receiving and holding portion is a groove.

16. The frame assembly according to claim 1, wherein said insert for said frame assembly is insertable as said vertical stiles and said horizontal rails are assembled.

17. The frame assembly as claimed in claim 1, wherein said panel receiving portion in said vertical stile is a first channel for receiving said slidable connector and said end rail includes a second channel for receiving said stationary receiver, said slidable connector and said stationary receiver being connected to said vertical stile and said horizontal rail, respectively, solely through said channels.

18. The frame assembly according to claim 1, wherein said panel receiving and holding portion is a U-shaped groove, and said U-shaped groove in said vertical stile includes a base for receiving said slidable connector and said rail end includes a U-shaped groove for receiving said stationary receiver.

19. The frame assembly as claimed in claim 18, wherein said stationary receiver includes a pair of outer tabs provided with an opening for receiving a screw connector for connecting said stationary receiver to a base portion of the U-shaped groove solely through said U-shaped groove, said slidable connector includes a threaded screw member comprising a screw head, a shank and a collar on said shank spaced from said screw head and which rests on a bottom of a groove on the rail end, and one of said tabs includes a tab opening wide enough to receive said screw head and said shank but insufficiently wide to receive said collar and a base portion connected between said tabs and provided with a longitudinal opening between said tabs communicating with said tab opening, and an increasing thickness diameter around said longitudinal opening forming a thickened portion to provide for a tight fit to produce a wedging between said screw head and said locking element on the screw head and said thickened portion.