Banding method and apparatus with acceleration of band along floating mandrel aimed toward article to be banded
First Claim
1. Apparatus for banding articles with plastic bands torn off from plastic tubing having transverse perforations at predetermined intervals, said banding apparatus comprising:
- means for supplying flattened plastic tubing having transverse perforations extending across the tubing at predetermined intervals uniformly spaced at distances L along the tubing;
a floating mandrel sized to fit slidably inside of the tubing for entering the flattened perforated tubing for opening it into opened tubing and for holding open the perforated tubing;
continuously rotating feed rollers for engaging the opened perforated tubing adjacent to the mandrel for continuously feeding the perforated tubing downstream around the mandrel;
said continuously rotating feed rollers having axes, said axes of the feed rollers both lying in a first transverse plane extending transversely with respect to the mandrel;
sets of freely-rotatable upper and lower suspension rollers mounted inside of the mandrel, the upper and lower suspension rollers in each set being spaced above and below said first transverse plane, with a set of said suspension rollers being in opposed relation to each of said feed rollers for suspending the floating mandrel;
said feed rollers in cooperation with their respective sets of upper and lower suspension rollers serving dual functions of suspending the mandrel and also of continuously feeding the perforated tubing downwardly around the mandrel;
continuously rotating tear-off rollers positioned downstream from said continuously rotating feed rollers for imparting continuously moving downstream-directed tear-off motion to the opened perforated tubing as the opened perforated tubing continuously moves downstream around the mandrel;
said downstream-directed tear-off motion being sufficiently faster than the feed rollers continuously move the opened perforated tubing downstream around the mandrel for accelerating and tearing off successive lengths L of opened perforated tubing at said transverse perforations for forming successive bands of length L spaced one from another along the mandrel and continuously moving downstream around the mandrel at predetermined higher speed than the opened perforated tubing continuously moves;
said continuously rotating tear-off rollers having axes lying in a second transverse plane extending transversely with respect to the mandrel;
each tear-off roller having an opposed freely-rotatable companion roller mounted inside of the mandrel;
said companion rollers having their axes positioned in said second transverse plane for providing aligned rolling contact of said companion rollers and said tear-off rollers against inner and outer surfaces of each band which is torn off from the opened perforated tubing;
continuously revolving push-off means engaging successive bands at at least two positions around the mandrel for pushing successive bands downstream along the mandrel at higher speed along the mandrel than said perforated tubing continuously moves and then for propelling them off from an end of the mandrel,thereby advantageously accomplishing these steps all with continuous motion;
(i) opening flattened perforated tubing by the mandrel and (ii) feeding perforated tubing downstream along the mandrel and (iii) tearing successive bands off from continuously moving perforated tubing and (iv) pushing successive bands downstream along the mandrel and (v) propelling the bands off from the mandrel.
1 Assignment
0 Petitions
Accused Products
Abstract
Banding apparatus in various embodiments include accelerator members for accelerating plastic bands downstream along a floating mandrel for propelling them at high speed with significant kinetic energy in being ejected off from an end of the mandrel toward and around articles to be banded. In one apparatus belts accelerate elongated label bands to more than 1,000 feet per minute. The peripheries of tear-off rollers turn continuously at a first speed for tearing successive bands off from perforated plastic tubing which may be pre-perforated label tubing. Alternatively, plastic tubing may be perforated during operation by continuously feeding flattened tubing between perforator and anvil rollers positioned upstream from the mandrel. Accelerator members shown as rollers or as revolving belts have repetitive first and second peripheral speeds alternating with each other in cycles. The first speed matches peripheral speed of the tear-off rollers during a portion of each cycle when both the tear-off rollers and the accelerator members are engaging a band. The second speed is suitably higher than the first speed for propelling bands downstream at high speed along the mandrel, for example being at least 2.2 times faster in one embodiment and at least 3.7 times faster in another. In a different embodiment, elongated pusher elements on four belts project into four longitudinal channels in a mandrel for pushing bands downstream at high speed along the mandrel and then ejecting them from the mandrel with a final acceleration kick.
59 Citations
40 Claims
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1. Apparatus for banding articles with plastic bands torn off from plastic tubing having transverse perforations at predetermined intervals, said banding apparatus comprising:
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means for supplying flattened plastic tubing having transverse perforations extending across the tubing at predetermined intervals uniformly spaced at distances L along the tubing; a floating mandrel sized to fit slidably inside of the tubing for entering the flattened perforated tubing for opening it into opened tubing and for holding open the perforated tubing; continuously rotating feed rollers for engaging the opened perforated tubing adjacent to the mandrel for continuously feeding the perforated tubing downstream around the mandrel; said continuously rotating feed rollers having axes, said axes of the feed rollers both lying in a first transverse plane extending transversely with respect to the mandrel; sets of freely-rotatable upper and lower suspension rollers mounted inside of the mandrel, the upper and lower suspension rollers in each set being spaced above and below said first transverse plane, with a set of said suspension rollers being in opposed relation to each of said feed rollers for suspending the floating mandrel; said feed rollers in cooperation with their respective sets of upper and lower suspension rollers serving dual functions of suspending the mandrel and also of continuously feeding the perforated tubing downwardly around the mandrel; continuously rotating tear-off rollers positioned downstream from said continuously rotating feed rollers for imparting continuously moving downstream-directed tear-off motion to the opened perforated tubing as the opened perforated tubing continuously moves downstream around the mandrel; said downstream-directed tear-off motion being sufficiently faster than the feed rollers continuously move the opened perforated tubing downstream around the mandrel for accelerating and tearing off successive lengths L of opened perforated tubing at said transverse perforations for forming successive bands of length L spaced one from another along the mandrel and continuously moving downstream around the mandrel at predetermined higher speed than the opened perforated tubing continuously moves; said continuously rotating tear-off rollers having axes lying in a second transverse plane extending transversely with respect to the mandrel; each tear-off roller having an opposed freely-rotatable companion roller mounted inside of the mandrel; said companion rollers having their axes positioned in said second transverse plane for providing aligned rolling contact of said companion rollers and said tear-off rollers against inner and outer surfaces of each band which is torn off from the opened perforated tubing; continuously revolving push-off means engaging successive bands at at least two positions around the mandrel for pushing successive bands downstream along the mandrel at higher speed along the mandrel than said perforated tubing continuously moves and then for propelling them off from an end of the mandrel, thereby advantageously accomplishing these steps all with continuous motion;
(i) opening flattened perforated tubing by the mandrel and (ii) feeding perforated tubing downstream along the mandrel and (iii) tearing successive bands off from continuously moving perforated tubing and (iv) pushing successive bands downstream along the mandrel and (v) propelling the bands off from the mandrel. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15)
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16. Apparatus for banding articles with plastic bands torn off from tubing having transverse perforations at predetermined intervals, said banding apparatus comprising:
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means for supplying flattened plastic tubing having transverse perforations extending across the tubing at predetermined intervals uniformly spaced along the tubing at distances L, with each interval of length L corresponding to an axial length of a band; a floating mandrel sized to fit slidably inside of the tubing for entering the flattened tubing for opening it into opened tubing and for holding open the tubing; feeding rollers for engaging the opened tubing adjacent to the mandrel for feeding the opened tubing downstream along the mandrel; said feeding rollers having parallel axes positioned on opposite sides of the mandrel; said parallel axes of the feeding rollers both lying in a first transverse plane extending transversely with respect to the mandrel; sets of freely-rotatable upper and lower suspension rollers mounted inside of the mandrel, the upper and lower suspension rollers in each set being spaced above and below said first transverse plane with a set of said suspension rollers being in opposed relation to each feeding roller for suspending the floating mandrel; said feeding rollers in cooperation with their respective sets of suspension rollers serving dual functions of suspending the mandrel and also of feeding the tubing downwardly around the mandrel; continuously rotating tear-off rollers positioned downstream from said feeding rollers for engaging opened tubing adjacent to the mandrel for imparting downstream-directed tear-off motion to the opened tubing for tearing off successive intervals of length L of the opened tubing at the transverse perforations for forming successive bands of length L; said continuously rotating tear-off rollers having parallel axes positioned on opposite sides of the mandrel; said parallel axes of the tear-off rollers lying in a second transverse plane extending transversely with respect to the mandrel; each of the tear-off rollers having an opposed freely-rotatable companion roller mounted inside of the mandrel; said companion rollers having axes in said second transverse plane for providing aligned rolling contact of the tear-off rollers and their respective companion rollers against outer and inner surfaces of the successive torn-off bands; and pushing means positioned downstream from the continuously rotating tear-off rollers for pushing the torn-off bands at a second speed suitably faster than the speed at which the feeding rollers feed downwardly the opened tubing for ejecting each band from an end of the mandrel aimed at an article to be banded with speed to carry the ejected onto an article for minimizing dwell time for placing bands on articles at a rate of at least 500 articles per minute. - View Dependent Claims (17, 18, 19, 20, 21, 22, 23)
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24. Apparatus for banding articles with plastic bands having film-like thickness, said banding apparatus comprising:
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a floating mandrel; feed means adjacent to the mandrel for feeding plastic tubing having film-like thickness downstream along the mandrel at a predetermined speed; said plastic tubing having transverse perforations equispaced along the plastic tubing at predetermined spacing L; said feed means comprising a plurality of continuously-rotating feed rollers having axes lying in a first transverse plane oriented transversely with respect to the mandrel; sets of freely-rotatable upper and lower suspension rollers mounted inside of the mandrel; the upper and lower suspension rollers in each set having their axes positioned above and below said first transverse plane; a set of said suspension rollers being in opposed relation to each feed roller for suspending the floating mandrel; said continuously-rotating feed rollers in cooperation with their respective sets of opposed suspension rollers serving dual functions of suspending the mandrel and also of continuously feeding the perforated plastic tubing downstream along the mandrel; continuously-rotating tear-off rollers positioned downstream from said feed rollers for engaging the continuously-moving perforated plastic tubing adjacent to the mandrel; said continuously-rotating tear-off rollers having a peripheral speed at least three times a peripheral speed of the continuously-rotating feed rollers for tearing successive plastic bands having film-like thickness off from the perforated plastic tubing and for accelerating successive torn-off plastic bands having a film-like thickness to a speed at least three times the speed at which said perforated plastic tubing is moving downstream along the mandrel; said continuously-rotating tear-off rollers having axes lying in a second transverse plane oriented transversely with respect to the mandrel; each of said continuously-rotating tear-off rollers having an opposed freely-rotatable companion roller mounted inside of the mandrel; said companion rollers having their axes positioned in said second transverse plane for providing aligned rolling contact of said companion rollers and said tear-off rollers against inner and outer surfaces of each successive torn-off band having film-like thickness; and continuously-moving push-off means for pushing successive accelerated plastic bands having film-like thickness downstream along the mandrel and off from a downstream end of the mandrel toward successive articles to be banded with plastic bands having film-like thickness. - View Dependent Claims (25, 26, 27, 28, 29)
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30. In a machine wherein articles are conveyed into and out of a banding station for banding the articles with plastic bands torn off from perforated plastic tubing, banding apparatus comprising:
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continuously rotating feeding rollers for continuously pulling flattened plastic tubing downstream from a perforating station; continuously rotating perforating means in said perforating station for perforating continuously moving flattened tubing with transverse perforations at predetermined intervals uniformly spaced at lengths L along the length of the flattened tubing; a floating mandrel positioned downstream from said perforating station and sized to fit slidably inside of said tubing for opening the perforated tubing into a tubular configuration; said continuously rotating feeding rollers being positioned adjacent the mandrel; said continuously rotating feeding rollers for continuously pulling opened perforated tubing downstream around the mandrel; said continuously rotating feeding rollers having their axes positioned in a first transverse plane extending transversely with respect to the floating mandrel; sets of freely-rotatable suspension rollers mounted inside of the mandrel, the upper and lower suspension rollers in each set being positioned above and below said first transverse plane with a set of the suspension rollers being opposed to each feeding roller for suspending the mandrel; said continuously rotating feeding rollers in cooperation with their respective sets of suspension rollers performing dual functions of continuously feeding the perforated plastic tubing downstream around the mandrel and also of suspending the mandrel; continuously rotating tear-off rollers positioned a predetermined distance downstream from said continuously rotating feeding rollers and having their axes positioned in a second transverse plane extending transversely with respect to the floating mandrel; said predetermined distance being suitable for imparting downstream-directed tear-off motion to the opened perforated tubing as the opened perforated tubing is continuously moving downstream around the mandrel; said downstream-directed tear-off motion being at least two times faster than the opened perforated tubing is moving downstream around the floating mandrel for accelerating and tearing off successive lengths L of tubing at the transverse perforations for forming successive bands continuously moving downstream around said floating mandrel at higher speed than provided by said continuously rotating feeding rollers and for spacing successive bands from each other along the mandrel by a distance of at least L as they are moving downstream along the mandrel; and continuously moving push-off means positioned adjacent to the mandrel downstream from said continuously rotating tear-off rollers for pushing successive bands off from the mandrel toward articles in the banding station. - View Dependent Claims (31, 32, 33, 34, 35, 36, 37, 38, 39, 40)
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Specification