Retrograde flow checked manifold for infusing medical fluids

• US 5,738,662 A
• Filed: 02/21/1996
• Issued: 04/14/1998
• Est. Priority Date: 02/21/1996
• Status: Expired due to Fees

• Current Assignee: Heller Financial Incorporated (General Electric Company)
• Original Assignee: Pacific Device/Avail Medical Products Incorporated
• Inventors: Shannon, William Michael, Koenig, Donald Henry
• Primary Examiner(s): YASKO JR, JOHN D
• Application Number:
  US08/604,171
• Time in Patent Office: 783 Days
• Field of Search: 604/247, 604/246, 604/80-86, 604/122, 604/126, 137/606, 137/843, 137/854
• US Class Current: 604/247
• CPC Class Codes: A61M 2039/242 designed to open when a predetermined pressure or flow rate has been reached, e.g. check valve actuated by fluid
• CPC Class Codes: A61M 2039/2433 Valve comprising a resilient or deformable element, e.g. flap valve, deformable disc
• CPC Class Codes: A61M 2039/2466 being fixed in its center
• CPC Class Codes: A61M 2039/2493 Check valve with complex design, e.g. several inlets and outlets and several check valves in one body
• CPC Class Codes: A61M 39/24 Check- or non-return valves
• CPC Class Codes: A61M 5/1408 in parallel, e.g. manifolds, sequencing valves access sites A61M39/02; tube connectors A61M39/10
• CPC Class Codes: Y10T 137/7879 Resilient material valve
• CPC Class Codes: Y10T 137/87684 Valve in each inlet

Abstract

A fluid manifold includes a housing having a first inlet and an outlet and a plurality of inlets intermediate the first inlet and the outlet which are provided with check valve action to prevent retrograde flow through the valved inlets, yet allow individual inlets to pass fluid when the fluid pressure in any individual inlet exceeds that of the interior of the chamber by a predetermined cracking pressure, and retrograde flow through the first inlet is controlled by a flapper portion which may be biased to an open position to allow unrestricted flow from the first inlet to the outlet or configured so as to be in sealing contact with a valve seat in order to preferentially inhibit flow.

Claims

1. A fluid manifold for use in infusing medical fluids, comprising:

a housing having a first upstream inlet and a downstream outlet and at least one retrograde flow checked inlet intermediate the first upstream inlet and the outlet, and a plurality of valve seats, each such valve seat associated with an inlet, and a chamber interconnecting the inlets and the outlet;

a single resilient backcheck member confined within the chamber and deformably urged against at least one retrograde flow checked valve seat and providing individual check valve action at each of the plurality of valve seats, said resilient backcheck member having a backcheck flapper portion positioned adjacent said first upstream inlet, and retrograde flow through said first upstream inlet is prevented by closure of said backcheck flapper portion against a valve seat around said first upstream inlet, and wherein the housing comprises at least one support member disposed to urge the resilient backcheck member against at least one valve seat.

2. The fluid manifold of claim 1, wherein said backcheck flapper portion of said resilient backcheck member has a first position where said first upstream inlet is open and a second position where said backcheck flapper portion is in sealing contact with a valve seat disposed about said first upstream inlet and said first upstream inlet is closed, said backcheck flapper portion of said resilient backcheck member being biased to said first position.

3. The fluid manifold of claim 2, further comprising a deformation stud incorporated in said housing positioned to engage said resilient backcheck member, and wherein said backcheck flapper portion of said resilient backcheck member is biased to said first position by compression of said resilient backcheck member by said deformation stud.

4. The fluid manifold of claim 3, wherein said chamber has a first side and a second side opposite said first side, wherein said deformation stud depends from said second side and said resilient backcheck member is deformed by compression between said first side and said deformation stud.

5. The fluid manifold of claim 4, further comprising an alignment stud incorporated in said housing and a surface defining an alignment hole in said resilient backcheck member, said alignment stud engaging said resilient backcheck member at said alignment hole and said alignment stud and said alignment hole cooperating to locate said resilient backcheck member within said chamber.

6. The fluid manifold of claim 5, wherein said alignment stud is incorporated in said first side of said chamber and said alignment stud and said deformation stud engage said resilient backcheck member from opposite sides of said chamber.

7. The fluid manifold of claim 6, wherein the resilient backcheck member further comprises a narrowed portion between said backcheck flapper portion and the remainder of said resilient backcheck member.

8. The fluid manifold of claim 1, wherein said chamber is shaped to direct a fluid flowstream therethrough onto the resilient backcheck member adjacent said inlet valve seats for flushing fluids therefrom.

9. The fluid manifold of claim 1, wherein the outlet is coaxial with, and oppositely directed to, the most downstream inlet.

10. The fluid manifold of claim 1, wherein said first upstream inlet includes a plurality of castled supports which collectively operate as a stop during overpressure conditions.

11. A fluid manifold for use in infusing medical fluids having a chamber formed therein, and a flowstream therethrough directed from a first upstream inlet to a downstream outlet, comprising:

a first housing member incorporating a normally open first upstream inlet and a plurality of normally closed retrograde flow checked inlets disposed between said first upstream inlet and said outlet, and inlet valve seats disposed about each inlet;

a second housing member sealingly coupled to the first housing member incorporating a plurality of support members positioned opposite and centrally to the normally closed retrograde flow checked inlets, and said housing incorporating at least one deformation stud positioned adjacent said first upstream inlet, and incorporating said outlet positioned downstream of the support members;

a resilient backcheck member confined between the first and second housing members, having a backcheck flapper portion adjacent said first upstream inlet having an open position displaced from said first housing member so that said first upstream inlet is open to said chamber, and a second position in sealing contact with said first housing member about said most upstream inlet to prevent retrograde flow through said most upstream inlet;

wherein said support members urge the resilient backcheck member against the valve seats disposed about each normally closed retrograde flow checked inlet and in sealing contact therewith to provide a backcheck action to prevent retrograde flow into said normally closed retrograde flow checked inlets and yet independently allow downstream flow through each of the individual normally closed retrograde flow checked inlets, and wherein said deformation stud deforms said resilient backcheck member so as to cause said backcheck flapper portion of said resilient backcheck member to be biased to said first position whereby said most upstream inlet is normally open.

12. The fluid manifold of claim 11, further comprising an alignment stud incorporated in said first housing member and a surface defining an alignment hole in said resilient backcheck member, said locating stud engaging said resilient backcheck member at said surface defining an alignment hole.

13. The fluid manifold of claim 12, wherein said deformation stud is positioned upstream of said locating stud within said chamber.

14. The fluid manifold of claim 13, wherein the resilient backcheck member comprises a symmetrical plate formed of elastic material which interfits with said alignment stud incorporated in said first housing member, said resilient backcheck member having a narrowed portion located between said backcheck flapper portion and the remainder of said resilient backcheck member.

15. The fluid manifold of claim 14, further comprising at least one additional alignment stud incorporated in said first member and at least one additional surfaces defining an additional alignment hole in said resilient backcheck member.

16. The fluid manifold of claim 15, wherein said narrowed portion of said resilient backcheck member is disposed between said locating studs.

17. The fluid manifold of claim 16, wherein said deformation stud is located upstream of said alignment studs within said chamber.

18. The fluid manifold of claim 11, wherein interior surfaces of said first and second housing members defining said chamber direct fluid flowing through said manifold onto said resilient backcheck member and said first housing member adjacent said normally closed retrograde flow checked inlets to continuously flush fluids therefrom by the fluid flowstream through the manifold from the first upstream inlet through the downstream outlet.

19. The fluid manifold of claim 18, wherein said interior surfaces defining the chamber are provided with smoothly curving shapes and are configured to provide a flushing action of said fluid flowstream through the manifold from the first upstream inlet to the downstream outlet whereby fluid is directed so as to sweep said interior surfaces to flush fluid therefrom.

20. The fluid manifold of claim 19, wherein the chamber has a cross-sectional area adjacent said plurality of normally closed retrograde flow checked inlets smaller than a cross-sectional area of the first upstream inlet, providing more rapid flow of a fluid flowstream through said manifold adjacent said normally closed retrograde flow checked inlets than at said first upstream inlet.

21. The fluid manifold of claim 11, wherein said first upstream inlet includes a plurality of castled supports which collectively operate as a stop during overpressure conditions.

22. A fluid manifold for use in intravenous infusion applications adapted for fluid flow therethrough in a direction from a normally open upstream inlet at an upstream end to a downstream outlet at a downstream end, comprising:

a) a first inlet housing member having an upstream end, and a plurality of sequentially disposed inlets downstream thereof having annular valve seats including said first normally open upstream inlet and a plurality of retrograde flow checked inlets, and a plurality of alignment studs for locating a resilient backcheck member;

b) a second housing member sealingly mated to the first housing member having support members for urging a resilient backcheck member against the annular valve seats of the retrograde flow checked inlets, and a deformation member which compresses and deforms the resilient backcheck member when the first inlet housing member and the second housing member are joined;

c) a resilient backcheck member adapted to be disposed on the alignment studs of the first housing member and which is urged against and sealingly abuts the valve seats of the retrograde flow checked inlets embodied in the first housing member by the supporting members embodied in the second housing member to provide individual retrograde flow control to each of the retrograde flow checked inlets by allowing fluid flow past the individual annular valve seats of a particular individual retrograde flow controlled inlet into the chamber only when fluid pressure in that individual retrograde flow controlled inlet exceeds that of the chamber by a preselected cracking pressure, said resilient backcheck member having a backcheck flapper portion including a hinge portion and a surface defining an alignment hole, said backcheck flapper portion being aligned with said normally open upstream inlet and connected to the remainder of the resilient backcheck member by a narrowing portion, said backcheck flapper portion being biased to a position away from the valve seat disposed about said first normally open upstream inlet,

wherein the upstream and downstream housing members have inner surfaces that form a chamber within the manifold housing that directs a fluid flowstream through the manifold from the normally open upstream inlet to the downstream outlet into flushing contact with the resilient backcheck member and valve seats of the retrograde flow checked inlets.