Fire resistant cable for use in local area network

• US 5,739,473 A
• Filed: 07/31/1995
• Issued: 04/14/1998
• Est. Priority Date: 07/31/1995
• Status: Expired due to Fees

• Current Assignee: Commscope Inc of North Carolina (CommScope Holding Company, Inc.)
• Original Assignee: Lucent Technologies, Inc. (Nokia Corporation)
• Inventors: Zerbs, Stephen Taylor
• Primary Examiner(s): Kincaid, Kristine L.
• Assistant Examiner(s): MACHTINGER, MARC DIAMANT
• Application Number:
  US08/509,282
• Time in Patent Office: 988 Days
• Field of Search: 174/121 A, 174/113 R, 174/110 PM, 174/110 R, 174/110 SR, 174/110 FC, 385/109
• US Class Current: 174/121.00A
• CPC Class Codes: H01B 11/02 Cables with twisted pairs or quads
• CPC Class Codes: H01B 7/295 using material resistant to flame

Abstract

The preferred embodiment of the cable disclosed includes seven groups of twisted-pairs, outlined in dashed lines in FIG. 1. Groups 12, 14, 17 and 19 have four pairs each, and groups 13, 16 and 18 have three pairs each. Six of the groups, namely 12, 13, 14, 16, 17 and 18 are referred to herein as the outer groups since they are collectively twisted and wound helically about the seventh group 19 which is centrally located throughout the length of the cable. Each of the groups of twisted pairs may be held together by a cable binder such as nylon yarn 22. The core thus formed is enclosed within a jacket 23, and the entire assembly is referred to in the art as a "honeycomb" structure. In accordance with the present invention, the twisted pairs of each of the six outer groups are insulated with a fluorinated ethylene-propylene copolymer (FEP) material such as, for example, Teflon®, while the twisted pairs of the central group are insulated with a high density polyethylene (HDPE) material. Both the FEP material and the HDPE material have the low dissipation factor and low dielectric constant mentioned heretofore, which insures optimum electrical performance, especially at high frequencies. In addition, both materials present a smooth surface of substantially uniform thickness, approximately six (6) to ten (10) mils, thereby insuring a low structural return loss (SRL).

Claims

1. A fire-retardant telecommunications cable, comprising:

a core consisting of a plurality of insulated conductors in groups of twisted pairs, wherein the groups of twisted pairs are configured such that at least one of the groups of twisted pairs is positioned as a central group within the remaining outer groups of twisted pairs;

each of said conductors of the at least one central group having an insulating layer made of a material different than the insulating layer of the conductors of the outer groups; and

a jacket of fire-retardant material surrounding said core.

2. The cable as claimed in claim 1 wherein the insulating layers of the conductors within the at least one central group comprise a single, relatively uniform layer of a non-fire-retardant polyolefin composition.

3. The cable as claimed in claim 2 wherein said non-fire-retardant polyolefin composition insulating the conductors of the at least one central group of twisted pairs comprises polyethylene.

4. The cable as claimed in claim 3 wherein said non-fire-retardant polyolefin composition insulating the conductors of the at least one central group of twisted pairs comprises high density polyethylene.

5. The cable as claimed in claim 1 wherein the insulating layers of the conductors within the plurality of outer groups comprise a single, relatively uniform layer of a fluoropolymer composition.

6. The cable as claimed in claim 5 wherein said fluoropolymer composition insulating the conductors within the plurality of outer groups of twisted pairs comprises a fluorinated ethylene-propylene copolymer.

7. The cable as claimed in claim 1 wherein each of said groups of conductors contains a plurality of twisted pairs of conductors twisted with respect to each other as a group, the twisted pairs of the groups having two or more different lay lengths.

8. The cable as claimed in claim 1 wherein said cable comprises twenty-five twisted pairs arranged such that the remaining outer groups include at least three groups which are twisted helically about the at least one central group.

9. The cable as claimed in claim 1 wherein each of the conductors in each of the twisted pairs has a gauge of from 18 to 28 AWG.

10. The cable as claimed in claim 1 wherein the insulating layer of each of the conductors has a thickness of less than about 12 mils.

11. The cable as claimed in claim 1 wherein the jacket has a thickness in the range of 10 to 16 mils.

12. The cable as claimed in claim 1 having a fire-retardant capability sufficient for use as a riser cable.

13. The cable as claimed in claim 1 having a fire-retardant capability sufficient for use as a plenum cable.

14. The cable as claimed in claim 1 wherein said cable is a UL-designated Category V cable.