Device for accurate detection of remaining discharge capacities of a plurality of batteries

• US 5,739,671 A
• Filed: 05/15/1996
• Issued: 04/14/1998
• Est. Priority Date: 05/15/1995
• Status: Expired due to Fees

• Current Assignee: Nippondenso Co., Ltd. (DENSO Corporation)
• Original Assignee: Nippondenso Co., Ltd. (DENSO Corporation)
• Inventors: Hamada, Ken
• Primary Examiner(s): TSO, EDWARD H
• Application Number:
  US08/647,657
• Time in Patent Office: 699 Days
• Field of Search: 320/5, 320/6, 320/14, 320/15, 320/18, 320/22, 320/30, 320/31, 320/32, 320/35, 320/39, 320/43, 320/44, 320/48, 324/427, 324/431, 324/433
• US Class Current: 320/149
• CPC Class Codes: G01R 31/374 with means for correcting the measurement for temperature or ageing
• CPC Class Codes: G01R 31/3842 combining voltage and current measurements
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: H01M 10/46 Accumulators structurally combined with charging apparatus circuits for charging H02J7/00
• CPC Class Codes: H02J 7/0018 using separate charge circuits
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A charge state detecting device has a battery device including a plurality of batteries connected in series, a current sensor which detects a current flowing from the battery device, and a voltage sensor which detects the voltage of each of the batteries. A main controller calculates a correlation between discharge current and battery voltage, and provides an estimated voltage of each battery of the batteries under a constant energy discharge, based on the correlation. The estimated voltages for the batteries are used for deriving the capacity of each battery with reference to a voltage-capacity characteristic, which is stored in advance. The main controller supplies to a display indicator the minimum one of the derived capacities to warn of an impending need to charge the batteries.

Claims

1. A charge state detecting device for a battery device comprising:

a battery device including a plurality of batteries connected in series;

current detection means for detecting current flowing out of said battery device;

voltage detection means for detecting a respective battery voltage of each individual battery of said plurality of batteries;

capacity calculating means for calculating a respective electric power supplying capacity of each individual battery of said plurality of batteries based on said current and said respective battery voltage of each individual battery of said plurality of batteries; and

capacity determination means for determining a minimum capacity among said respective electric power supplying capacities of each individual battery of said plurality of batteries and for setting said minimum capacity as an overall electric power supplying capacity of said battery device.

2. A charge state detecting device as claimed in claim 1, wherein said capacity calculating means includes:

regression formula calculating means for calculating a current-voltage regression formula based on said current and said battery voltage;

voltage estimating means for calculating an estimated battery voltage for each of said plurality of batteries based on a constant discharge and on said current-voltage regression formula; and

storing means for storing voltage-capacity characteristics;

wherein said capacity calculating means calculates said electric power supplying capacity of each of said plurality of batteries with reference to said voltage-capacity characteristic, based on said estimated battery voltages.

3. A charge state detecting device as claimed in claim 1, wherein said battery device is adapted to supply electric power to an electric load, said overall capacity set by said capacity determination means indicating the capacity of said battery device to supply electric power to said electric load.

4. A charge state detecting device as claimed in claim 2, wherein said constant discharge is a constant energy discharge.

5. A charge state detecting device as claimed in claim 2, wherein said storing means stores a plurality of relationships between discharge voltage and electric power supplying capacity, said plurality of relationships respectively corresponding to a plurality of battery temperatures.

6. A charge state detecting device as claimed in claim 5, further comprising:

means for detecting a battery temperature of each of said plurality of batteries;

compensating means for compensating said electric power supplying capacity calculated by said capacity calculating means by a difference between said detected battery temperature and one of said plurality of battery temperatures.

7. A charge state detecting device as claimed in claim 1, further comprising;

a detectable signal producing device for producing a detectable signal corresponding to said minimum capacity.

8. A charge state detecting device as claimed in claim 1, further comprising;

average capacity calculating means for calculating an average capacity of all batteries and deterioration determination means for determining battery deterioration when a capacity of any battery of said battery device is smaller by a predetermined value than said average capacity.

9. A charge state detecting device as claimed in claim 1, further comprising:

a plurality of chargers connected to said plurality of batteries, respectively, for individually charging said plurality of batteries until battery voltage of each of said plurality of batteries reaches an upper limit.

10. A charge state detecting device as claimed in claim 9, wherein said plurality of chargers includes means for charging said plurality of batteries with a predetermined current, respectively, until the voltage of each of said plurality of batteries reaches a predetermined voltage value and with a current smaller than said predetermined current, respectively, within a range from said predetermined value to said upper limit.

11. A charge state detecting device as claimed in claim 9, further comprising;

charging period control means for controlling battery charging time periods for said plurality of batteries so that an energy which is necessary to charge said battery device does not exceed a predetermined energy at any one time.

12. A charge state detecting device as claimed in claim 9, further comprising;

charging period limiting means for limiting battery charging time period for all of said plurality of batteries to a predetermined time period when said plurality of batteries are started to be charged at the same time.

13. A charge state detecting device as claimed in claim 10, further comprising;

voltage value compensating means for compensating said predetermined voltage value in response to a change of battery temperature.

14. A charge state detecting device as claimed in claim 10, further comprising;

current flowing time limiting means for limiting a time period for charging with said current to a predetermined time period.

15. A charge state detecting device as claimed in claim 10, further comprising;

upper limit compensating means for compensating said upper limit in response to a change of battery temperature.

16. A charge state detecting device for a battery device including a plurality of batteries, said charge state detecting device comprising:

an interface that receives detected values relating to a capacity of each of said plurality of batteries to supply electric power;

a controller that calculates a plurality of remaining capacity values for each of said plurality of batteries, respectively, based on said detected values, and determines which of said batteries have the least remaining capacity to supply electric power.

17. A charge state detecting device as claimed in claim 16, wherein said battery device is adapted to supply electric power to an electric load, said controller setting an overall capacity of said battery device to supply electric power to said electric load based on said determination of which of said batteries has the least remaining capacity to supply electric power.

18. A rechargeable device for supplying electric power to a load, comprising:

a battery device including a plurality of batteries connected in series together;

sensors that detect electrical parameters of each of said batteries of said battery device; and

a controller coupled to said sensors that determines a plurality of remaining capacity values for each of said plurality of batteries, respectively, based on said detected electrical parameters, and determines which of said plurality of batteries have the least remaining capacity for supplying electric power based on said remaining capacity values.

19. A charge state detecting device as claimed in claim 18, wherein said battery device is adapted to supply electric power to said load, said controller setting an overall capacity of said battery device to supply electric power to said load based on said determination of which of said batteries has the least remaining capacity for supplying electric power.

20. A rechargeable device according to claim 18, further comprising:

a plurality of chargers respectively coupled to said plurality of batteries, that individually charge each of said plurality of batteries in accordance with charging time periods set by said controller.