Low fiber count optical cable

• US 5,740,295 A
• Filed: 11/02/1994
• Issued: 04/14/1998
• Est. Priority Date: 11/02/1994
• Status: Expired due to Term

• Current Assignee: Furukawa Electric North America Incorporated (Furukawa Electric Company Limited)
• Original Assignee: Lucent Technologies, Inc. (Nokia Corporation)
• Inventors: Kinard, Michael Douglas, Paucke, Walter Joseph, Patel, Parbhubhai Dahyabhai, Panuska, Andrew John
• Primary Examiner(s): Palmer, Phan T. H.
• Application Number:
  US08/333,197
• Time in Patent Office: 1,259 Days
• Field of Search: 385/109, 385/100-114
• US Class Current: 385/109
• CPC Class Codes: G02B 6/441 built up from sub-bundles G02B6/4429, G02B6/4439, G02B6/4479 take precedence
• CPC Class Codes: G02B 6/4416 Heterogeneous cables
• CPC Class Codes: G02B 6/4431 with provision in the protective covering, e.g. weak line, for gaining access to one or more fibres, e.g. for branching or tapping break-out terminations G02B6/4471
• CPC Class Codes: G02B 6/4432 with fibre reinforcements
• CPC Class Codes: G02B 6/4433 Double reinforcement laying in straight line with optical transmission element
• CPC Class Codes: G02B 6/44384 the means comprising water blocking or hydrophobic materials G02B6/4439, G02B6/4479 take precedence
• CPC Class Codes: G02B 6/4484 with desired surplus length between fibres and protection features
• CPC Class Codes: G02B 6/4486 Protective covering

Abstract

A family of low optical fiber count cables which contains either optical fiber bundles, buffered fibers, or ribbon fibers housed in a core tube whose inner diameter is optimized for a cable containing two buffered fibers. The unoccupied volume of the core tube is filled with a water blocking material and the exterior surface of the core tube is coated with a hydrophilic material applied directly thereto. The core tube is encased in a dielectric jacket or in a metallic jacket. The cables thus formed can be used in a composite cable which includes an electrically conducting cable, and two abutting cables are incased in an outer sheath or jacket, forming a FIG. 8 configuration.

Claims

1. A low fiber count optical fiber cable comprising:

a hollow tubular member of dielectric material and substantially circular cross section having an inside diameter D;

the exterior surface of said tubular member being coated with a hydrophilic material;

at least one optical fiber configuration enclosed within said tubular member and having a diameter of d_f ;

said inside diameter D being sized for containing one or more of a plurality of any of said fiber configurations and being greater than a critical dimension d_c where d_c is that value of D just sufficient to enclose all of the fiber within said tubular member;

said fiber member having a length within said tubular member that is greater than the length of said tubular member by an excess length l_e and is given in part by the ratio d_d /D, and a bend radius within the tubular member given by the ratio D_b /D, where D_b is twice said bend radius;

said ratio d_c /D and the value of D_i and of l_e being an optimum value regardless of the type of fiber configuration enclosed within said tubular member; and

wherein at the optimum value of D, a maximum packing density commensurate with excellent optical and mechanical performance including low bending strain and low attenuation within said tubular member results for supporting any of said fiber configurations.

2. A low fiber count optical fiber cable as claimed in claim 1 wherein the critical dimensions d_c is that for two buffered fibers and the dimension D is an optimum for two buffered fibers contained within said tubular member.

3. A low fiber count optical fiber cable as claimed in claim 2 wherein said tubular member contains three fiber bundles of six fibers per bundle.

4. A low fiber count optical fiber cable as claimed in claim 2 wherein said tubular member contains at least one fiber ribbon having a plurality of fibers therein.

5. A low fiber count optical fiber cable as claimed in claim 1 wherein said hydrophilic material is in powder form.

6. A low fiber count optical fiber cable as claimed in claim 1 wherein the excess fiber length l_e is related to the diameter D and the critical diameter d_c by ##EQU3##

7. A low fiber count optical fiber cable as claimed in claim 1 wherein the interior of said tubular member is filled with a water blocking compound.

8. A dielectric low count optical fiber drop cable comprising:

a core tube having an inside diameter D;

at least two optical fibers of any of a plurality of fiber configurations within said core tube having a total diameter d_f said fiber having an excess length l_e ;

said inside diameter D sized for containing one or more of a plurality of any of said fiber configurations and being greater than a critical diameter d_c which is the minimum diameter sufficient to encompass all of said optical fibers, and having a value wherein a packing density within said core tube supports any of said fiber configurations;

the outer surface of said core tube being coated with a hydrophilic powder material;

first and second diametrically opposed dielectric strength members extending along the length of said core tube in a helical configuration and in contract with said hydrophilic coating material;

a plurality of longitudinally extending dielectric tensile strength members in helical configuration about said core tube and in contact with said hydrophilic coating material;

said first and second strength members and said tensile strength members being coated with hydrophilic powder material; and

a dielectric jacket member enclosing said core tube and said strength members and being in contact with said hydrophilic material.

9. A dielectric optical fiber drop cable as claimed in claim 8 and further comprising

an electrically conducting cable member having an exterior dielectric jacket, said exterior dielectric jacket being in contact with said dielectric jacket of said fiber drop cable;

and

a sheath of dielectric material encasing said dielectric drop cable and said electrically conducting cable member to form a FIG. 8 configuration.

10. A dielectric optical fiber drop cable as claimed in claim 9 wherein said electrically conducting cable member contains twisted pairs of conductors.

11. A dielectric optical fiber cable as claimed in claim 9 wherein said electrically conducting cable member is a coaxial cable.

12. A dielectric optical fiber drop cable as claimed in claim 8 wherein said optical fibers are in the configuration of one or more fiber ribbons, each ribbon having a plurality of fibers therein.

13. A dielectric optical fiber drop cable as claimed in claim 8 wherein the unoccupied volume of the interior of said core tube is filled with a water blocking compound.

14. A dielectric optical fiber drop cable as claimed in claim 8 wherein the length of the fibers in said core tube exceeds the length of said core tube by a percentage given by the expression ##EQU4##

15. A dielectric optical fiber drop cable as claimed in claim 8 wherein said optical fibers are in the configuration of three bunches of six optical fibers per bunch.

16. A dielectric optical fiber drop cable as claimed in claim 8 wherein said optical fibers are in the configuration of two buffered fibers.

17. An armored low count optical fiber cable comprising:

a core tube having inside diameter D;

at least two optical fibers of any of a plurality of fiber configurations within said core tube having a total diameter d_f ;

each fiber being an excess length l_e ;

said inside diameter D being sized for containing one or more of a plurality of any of said fiber configurations and being greater than a critical diameter d_c which is the minimum diameter sufficient to encompass all of said optical fibers and compatible for use with any of said configurations;

the outer surface of said core tube being coated with a hydrophilic powder material;

a sheath of metallic material surrounding said core tube in contact with said hydrophilic material;

first and second diametrically opposed metallic strength members extending along the length of said core tube in contact with said metallic sheath;

said first and second strength members and said metallic sheath being coated with a hydrophilic powder material; and

a dielectric jacket encasing said sheath member.

18. An armored optical fiber drop cable as claimed in claim 17 and further comprising

an electrically conducting cable member having an exterior dielectric jacket being in contact with said dielectric jacket encasing said sheath;

and

a sheath of dielectric material encasing said armored drop cable and said electrically conducting cable member to form a FIG. 8 configuration.

19. An armored optical fiber drop cable as claimed in claim 18 wherein said electrically conducting cable member contains twisted pairs of conductors.

20. An armored optical fiber drop cable as claimed in claim 18 wherein said electrically conducting cable member is a coaxial cable.

21. An armored optical fiber drop cable as claimed in claim 17 wherein said optical fibers are in the configuration of a plurality of fibers arranged in bundles of several fibers per bundle.

22. An armored optical fiber drop cable as claimed in claim 17 wherein the unoccupied volume of the interior of said core tube is filled with a water blocking compound.

23. An armored optical fiber drop cable as claimed in claim 18 wherein the length of the fibers in said core tube exceeds the length of said core tube by a percentage given by the expression ##EQU5##

24. An armored optical fiber drop cable as claimed in claim 17 wherein said optical fibers are in the configuration of two buffered fibers.

25. An armored optical fiber drop cable as claimed in claim 17 wherein said optical fibers are in the configuration of one or more ribbons each having a plurality of fibers therein.

26. For use in forming a low count optical fiber drop cable having a core tube of inside diameter D, two or more optical fiber members of total outside dimensions d_f contained within the core tube of a length greater than the core tube, the core whereby the fibers have a bend radius given by D_b /2, and a critical dimension d_c diameter of the core tube sufficient to encase the fibers;

the method of optimizing the diameter D such that one or more of a plurality of any said fiber members can be contained therein comprising;

determining the packing density ratio d_f /d_c for two buffered fibers;

determining the excess fiber length relative to the core tube;

determining from the excess fiber length the ratio of d_c /D and the ratio D_b /D;

determining the fiber bending strain ε

_b from the expression

space="preserve" listing-type="equation">(d.sub.f /d.sub.c)(d.sub.c /D)

space="preserve" listing-type="equation">ε

.sub.b (%)=100 (D.sub.b /D)

varying the values of the ratios to produce an acceptable fiber bending strain; and

solving for D once an acceptable bending strain is achieved, said inside diameter D being sized to result in an allowable packing density for supporting said members other than said buffered fibers.