Electrical connection system with discrete wire interconnections

• US 5,741,161 A
• Filed: 08/27/1996
• Issued: 04/21/1998
• Est. Priority Date: 01/04/1996
• Status: Expired due to Fees

• Current Assignee: Amphenol PCD, Inc. (Amphenol Corporation)
• Original Assignee: PCD, Inc.
• Inventors: Williams, George M. III, Cahaly, James E.
• Primary Examiner(s): VU, HIEN D
• Application Number:
  US08/709,199
• Time in Patent Office: 602 Days
• Field of Search: 439/709-715, 439/637, 439/494, 439/499
• US Class Current: 439/709
• CPC Class Codes: H01R 12/515 Terminal blocks providing connections to wires or cables
• CPC Class Codes: H01R 4/44 Clamping areas on both sides of screw
• CPC Class Codes: H01R 9/223 Insulating enclosures for terminals for switches H01H9/0264

Abstract

An electrical connector for joining individual, electrically conductive wires, to a printed circuit board. The wires may be individual solid or stranded types. A contact, provided within the connector housing, is arranged with a first end forming an area for attaching the wire and with a second end arranged usually with female contacts for connecting to a header on the printed circuit board. The wires are stripped of any insulation and mechanically attached to a contact in the connector. The wire is placed between a pressure plate and an area of the contact. A screw is rotated forcing the pressure plate and the contact area together physically squeezing the wire so that the wire is securely attached to the contact area to provide a good electrical contact. The second end of the contacts forms a female cantilevered contact arranged to mate with a header of a row of male pins soldered to the printed circuit board. The connector provides for offsetting the contact areas on adjacent contacts such that the spacing between the contacts accepting the wire are farther apart that the female contacts accepting the pins on the printed circuit board.

Claims

1. An electrical connection apparatus comprising:

a housing constructed and arranged with an upper portion and a bottom portion, a lower row of apertures and an upper row of apertures formed in said upper portion, wherein said apertures in said upper row are staggered with respect to said lower row of apertures, said adjacent apertures in the upper and the lower rows defining a first spacing therebetween, wherein said first spacings accommodate discrete electrical lead wire connections,

said apertures in the lower and the upper rows connected by through holes to a row of apertures in the bottom portion of the housing, said apertures in said bottom portion defining a second spacing therebetween, wherein said first spacings are larger than said second spacings

electrical contacts arranged and constructed in and extending substantially through said housing from said apertures in said upper portion of said housing to said apertures in said bottom portion, wherein said electrical contacts are designed to accommodate said stagger, said electrical contacts having two ends, a first end having contact area for connecting to said discrete electrical lead wire, and a second end including a contact area for connecting to a male or female contact of a mating header.

2. An electrical connection apparatus as in claim 1 further comprising extensions constructed on said electrical contacts, said extensions arranged to mechanically retain said contacts in said housing.

3. An electrical connection apparatus as in claim 1 wherein said electrical connection at the first end of the electrical contacts arranged in the upper portion of the housing comprises:

contact area arranged on said contact end for receiving an electrically conductive wire, said contact area having a threaded through hole,

a screw with a threaded shaft arranged for mating with said threaded through hole, said screw having a slotted head suitable for receiving a screw driver,

a pressure plate with a through hole arranged between said contact area and the head of the screw, said screw shaft piecing said through hole, wherein, with an electrical wire placed between said contact area and said pressure plate, and where rotating said screw in a manner to drive said screw further into said threaded hole, the wire is mechanically secured to said contact providing electrical conductivity between said wire and said contact area.

4. An electrical connection apparatus as in claim 3 wherein said contact area has a through hole without threads, and further comprising a nut threaded onto the shaft of the screw, said nut positioned with said pressure plate between the nut and the screw head.

5. An electrical connection apparatus as in claim 1 wherein said housing comprises a first and a second housing that mate together, said first housing having all of said lower row and bottom row apertures, and said second housing having the upper row of apertures.

6. An electrical connection apparatus as in claim 5, wherein said electrical contacts comprise a first contact and a second contact, said first contact constructed within said first housing, and where said second contact is constructed within both first and second housings.

7. An electrical connection apparatus as in claim 1 wherein the electrical connection at the second end of the electrical contacts arranged at the bottom row of apertures comprise dual beam female contacts.

8. An electrical connection apparatus comprising:

a first housing,

a second housing constructed and arranged to mate with said first housing forming a unified housing defining an upper portion and a bottom portion of said unified housing with an upper row of apertures, a lower row of apertures formed in said upper portion, and a row of apertures in said bottom portion arranged substantially in a single straight line row, and said apertures in said upper row staggered with respect to said apertures in said lower row, and wherein spacings of adjacent of said apertures in said upper portion are larger that spacings of said apertures in said bottom portion when measured center to center, wherein said larger spacings accommodate discrete wire connections,

electrical contacts arranged and constructed in said apertures and extending substantially through said housing from said upper portion to said bottom portion, said electrical contacts having first ends arranged in apertures in the upper portion for making electrical connections to discrete wires and second ends arranged in the apertures in the bottom portion for making electrical connections to male or female pins of a mating header, and wherein each of said first ends includes a contact area arranged for receiving an electrically conductive wire, each of said contact areas having a through hole, and where each of said second ends includes dual beam female contacts, and extensions are constructed on said electrical contacts, said extensions arranged to mechanically engage said housing such that said contacts are secured to said housing,

a screw with a threaded shaft arranged to extend through said hole, said screw having a slotted head suitable for receiving a screw driver,

a pressure plate with a through hole, said pressure plate arranged between said contact area and the head of the screw, a nut threaded onto the shaft of the screw, said nut positioned with said pressure plate between the nut and the screw head, wherein, with an electrical wire placed between said contact area and said pressure plate, the wire is mechanically secured to said contact providing electrical conductivity between said wire and said contact area by tightening said screw.