Shift by wire transmission system

• US 5,741,202 A
• Filed: 05/20/1996
• Issued: 04/21/1998
• Est. Priority Date: 05/20/1996
• Status: Expired due to Term

• Current Assignee: Meritor Transmission Corporation (Meritor, Inc. (Nevada))
• Original Assignee: Meritor Heavy Vehicle Systems, LLC (Meritor, Inc. (Nevada))
• Inventors: Huber, Jon M.
• Primary Examiner(s): Marmor, Charles A.
• Assistant Examiner(s): Estremsky, Sherry Lynn
• Application Number:
  US08/650,749
• Time in Patent Office: 701 Days
• Field of Search: 477/124, 477/111, 477/110, 477/107, 477/102, 477/101, 74/335, 74/336 R, 74/337
• US Class Current: 477/124
• CPC Class Codes: B60W 10/06 including control of combustion engines
• CPC Class Codes: B60W 10/11 Stepped gearings
• CPC Class Codes: B60W 30/19 Improvement of gear change, e.g. by synchronisation or smoothing gear shift
• CPC Class Codes: F16H 2061/0488 during range shift from neutral (N) to drive (D)
• CPC Class Codes: F16H 61/0248 Control units where shifting is directly initiated by the driver, e.g. semi-automatic transmissions generation of movements for final actuating mechanisms F16H61/28
• CPC Class Codes: F16H 61/0403 Synchronisation before shifting
• CPC Class Codes: F16H 63/502 for smoothing gear shifts
• CPC Class Codes: Y10T 74/1926 Speed responsive
• CPC Class Codes: Y10T 74/19274 torque responsive

Abstract

A shift by wire transmission system enables a driver to manually select a next desired gear and the system completes the shift automatically without requiring the driver to operate the clutch. The system includes an electronic transmission control unit that communicates with an electronic engine control unit to control engine speed during a shift in order to synchronize the speed of an engine shaft and the transmission shaft. The driver manually chooses a gear shift by moving a shift lever to thereby produce electrical signals indicative of the desired change in gears. Multiple or skip shifting is possible along with a method of automatically choosing a default gear in the event that the vehicle transmission is placed in neutral while the vehicle is in motion.

Claims

1. A method of controlling a manual vehicle transmission having a plurality of gears using an electronic transmission control unit, comprising the steps of:

(A) determining a condition when the vehicle is moving;

(B) determining a condition when the transmission is manually placed into a neutral gear;

(C) determining an engine condition when the conditions of steps (A) and (B) exist;

(D) choosing a vehicle acceleration condition when the conditions of steps of (A) and (B) exist; and

(E) automatically engaging one of the plurality of gears based upon the engine condition from step (C) and the vehicle acceleration condition chosen in step (D).

2. The method of claim 1, wherein step (C) includes determining a number of engine output shaft rotations per minute.

3. The method of claim 2, wherein step (D) is performed by choosing to have the vehicle accelerate from the condition of step (A) and wherein step (E) is performed by shifting the transmission into a selected gear that corresponds to an engine condition having a minimum number of engine shaft rotations per minute that is greater than a number of rotations per minute corresponding to a maximum torque value associated with the selected gear.

4. The method of claim 2, wherein step (D) is performed by choosing to have the vehicle coast in the condition of step (A) and wherein step (E) is performed by shifting the transmission into a gear that corresponds to an engine condition having a maximum number of engine shaft rotations per minute that is within a predetermined range of engine parameters.

5. The method of claim 4, wherein the predetermined range of engine parameters is determined by the electronic transmission controller, based on a set of variables including the engine condition of step (C).

6. The method of claim 1, wherein steps (A) through (C) and (E) are performed by the electronic transmission control unit.

7. The method of claim 1, wherein step (D) is performed by a user manually indicating a chosen acceleration condition to thereby generate an electrical signal indicative of the chosen acceleration condition.

8. The method of claim 1, wherein step (E) is performed the substeps of

automatically establishing an engine torque on a portion of the transmission that corresponds to the gear to be engaged;

automatically establishing an engine speed that corresponds to the gear to be engaged; and

automatically shifting the transmission into the gear.

9. A method of controlling a manual vehicle transmission having a plurality of gears using an electronic transmission control unit, comprising the steps of:

(A) determining a condition when the vehicle is moving;

(B) determining a condition when the transmission is in a neutral gear;

(C) determining an engine condition by determining a number of engine output shaft rotations per minute when the conditions of the steps (A) and (B) exist;

(D) choosing to have the vehicle accelerate from the condition of step (A) when the conditions of steps (A) and (B) exist; and

(E) automatically engaging one of the plurality of gears by shifting the transmission into a selected gear that corresponds to an engine condition having a minimum number of engine shaft rotations per minute that is greater than a number of rotations per minute corresponding to a maximum torque value associated with the selected gear.