Method for monitoring a welding machine, method for regulating the welding machine and device for carrying out the method

• US 5,742,023 A
• Filed: 05/13/1996
• Issued: 04/21/1998
• Est. Priority Date: 11/11/1993
• Status: Expired due to Fees

• Current Assignee: Siemens AG
• Original Assignee: Siemens AG
• Inventors: Fortmann, Manfred
• Primary Examiner(s): Shaw, Clifford C.
• Application Number:
  US08/645,243
• Time in Patent Office: 708 Days
• Field of Search: 219/110, 219/109, 219/117.1
• US Class Current: 219/109
• CPC Class Codes: B23K 11/258 the measured parameter being a voltage

Abstract

A welding machine produces a spot-welded joint between two components to be welded together by at least one electrode being in contact with one of the components, by passing a welding current through the components during a welding period, and measuring a thermo-electrical voltage between the electrode and the components outside the welding period. A method for monitoring the welding machine on the basis of the thermo-electrical voltage includes determining a monitoring variable from the thermo-electrical voltage and comparing the monitoring variable with a reference variable of the welding machine. The method can be used for regulating a welding machine, especially for producing a plurality of spot-welded joints. A device for carrying out the method includes at least one measuring instrument, in particular a voltage meter, disposed between the components to be welded together and the electrode. An evaluation and regulating device is connected downstream of said measuring instrument.

Claims

1. In a method for monitoring a welding machine for producing a spot-welded joint between two components to be welded together by at least one electrode being in contact with one of the components, which comprises:

passing a welding current through the components during a welding period, and measuring a thermo-electrical voltage between the electrode and the components outside the welding period,

monitoring functional capability of the welding machine on the basis of the thermo-electrical voltage, by determining a monitoring variable from the thermo-electrical voltage and comparing the monitoring variable with a reference variable of the welding machine.

2. The method according to claim 1, which comprises measuring the thermo-electrical voltage at a plurality of times.

3. The method according to claim 2, which comprises ascertaining the thermo-electrical voltage as a function of time.

4. The method according to claim 1, which comprises passing an alternating current through the components as the welding current.

5. The method according to claim 1, which comprises monitoring cooling of the electrode of the welding machine by determining a temperature of the electrode from the thermo-electrical voltage, and concluding that a defect exists in the cooling, if a temperature of a predetermined value is exceeded.

6. The method according to claim 5, which comprises monitoring the cooling of the electrode of the welding machine with the thermo-electrical voltage measured before the welding period begins.

7. The method according to claim 1, which comprises monitoring a pressing together of the components with the welding machine after an end of the welding period through the use of the thermo-electrical voltage, for determining if a length of time that the components are pressed together has been long enough to produce a spot-welded joint of adequate quality.

8. The method according to claim 7, which comprises evaluating the length of time as being long enough if a solidification heat released in the spot-welded joint is detected with the thermo-electrical voltage.

9. The method according to claim 1, which comprises monitoring an electrical power fed into the components by the welding machine during the welding period through the use of the thermo-electrical voltage measured after an end of the welding period, and evaluating the electrical power as being adequate if a solidification heat released in the spot-welded joint being detected with the thermo-electrical voltage, exceeds a predetermined value.

10. The method according to claim 1, which comprises measuring an associated thermo-electrical voltage for each of two electrodes disposed on opposite sides of the components, and forming a mean value from the two thermo-electrical voltages.

11. The method according to claim 1, which comprises monitoring wear of at least one of two electrodes disposed on opposite sides of the components, by measuring an associated thermo-electrical voltage for each electrode, determining a location of a melt zone developing between the components from the two measured voltages, and measuring wear of at least one of the electrodes through the use of the location.

12. The method according to claim 1, which comprises additionally monitoring the welding machine with at least one welding signal measured during the welding period.

13. In a method for regulating a welding machine for producing a plurality of spot-welded joints between two components to be welded together by at least one electrode being in contact with one of the components, which includes passing a welding current through the components during a welding period, and measuring a thermo-electrical voltage between the electrode and the components outside the welding period, the improvement which comprises:

monitoring the welding machine on the basis of the thermo-electrical voltage, by determining a monitoring variable from the thermo-electrical voltage and comparing the monitoring variable with a reference variable of the welding machine.

14. The method according to claim 13, which comprises regulating parameters of the welding machine in a chronological succession of welding operations through the use of the thermo-electrical voltage.

15. The method according to claim 14, which comprises measuring a thermo-electrical voltage before the welding period for open-loop control of turning on a welding current.

16. The method according to claim 13, which comprises measuring a thermo-electrical voltage before the welding period for open-loop control of turning on a welding current.

17. The method according to claim 13, which comprises measuring a thermo-electrical voltage after an end of the welding period to regulate parameters of the welding machine for producing a spot-welded joint of adequate quality with the welding current.

18. A device for monitoring the functional capability of a welding machine for producing a spot-welded joint between two components to be welded together by at least one electrode being in contact with one of the components, comprising:

a current source for passing a welding current through the components during a welding period;

at least one measuring instrument disposed between the components to be welded together and the electrode for measuring a thermo-electrical voltage between the electrode and the components outside the welding period; and

an evaluation and regulating device connected downstream of said measuring instrument for monitoring the welding machine on the basis of the thermo-electrical voltage, by determining a monitoring variable from the thermo-electrical voltage and comparing the monitoring variable with a reference variable of the welding machine.

19. The device according to claim 18, wherein said at least one measuring instrument is a voltage meter.